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Yamaha TTR125 TT R125 Service Repair Manual 2003

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🏷️ Basic Information Identification Make: Yamaha Model: TTR125 Year: 2003 Submodel: TT-R125 Codes Engine Code: 4XM Chassis Code: 4XG 👋 Introduction Market Position Market Position: The Yamaha TTR125 TT-R125 is...
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Sku: 318495
Yamaha TTR125 TT R125 Service Repair Manual 2003
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
TTR125
Year:
2003
Submodel:
TT-R125
Codes
Engine Code:
4XM
Chassis Code:
4XG
👋 Introduction
Market Position
Market Position:
The Yamaha TTR125 TT-R125 is positioned as an entry-level to intermediate off-road motorcycle, suitable for trail riding, recreational use, and novice motocross. Its blend of user-friendliness and capable performance makes it a popular choice for younger riders or those seeking a manageable and fun dirt bike.
Competitive Analysis
Competitive Analysis:
Competes with similar displacement off-road motorcycles from manufacturers like Honda (CRF150F, XR100R), Kawasaki (KLX125), and Suzuki (DR-Z125). Its strengths lie in Yamaha's reputation for reliability and a well-balanced performance package.
Key Features
Key Features:
Durable air-cooled engine, electric start (on some models), accessible seat height, compliant suspension, and rugged chassis designed for off-road terrain.
📋 Manual Details
Coverage Areas
Coverage Areas:
Complete repair, maintenance, troubleshooting, rebuilding, and restoration procedures for the Yamaha TTR125 TT-R125 model years 2003.
Page Count
Page Count:
Estimated 300+ pages (typical for comprehensive service manuals of this era).
Manual Type
Manual Type:
Service Repair Workshop Manual
Language
Language:
English
Format
Format:
Digital Download (likely PDF)
📖 Manual Coverage
Systems Covered
Systems Covered:
Engine (top end, bottom end, fuel, ignition, lubrication, cooling), Transmission, Drivetrain (chain, sprockets), Suspension (front forks, rear shock), Brakes (front and rear), Wheels and Tires, Electrical System (wiring diagrams, charging, ignition, lighting), Frame and Bodywork, Fuel System (carburetor, fuel tank), Exhaust System, Controls (throttle, clutch, brake levers, footpegs).
Procedures Included
Procedures Included:
Routine maintenance (oil changes, filter replacement, chain adjustment, spark plug replacement), Engine troubleshooting and repair (valve adjustments, piston replacement, crankshaft inspection), Carburetor disassembly, cleaning, and adjustment, Brake system servicing, Suspension fork and rear shock maintenance, Electrical system diagnostics and repair, Wheel bearing replacement, Tire mounting and balancing, Frame inspection and repair, Clutch and gearshift mechanism adjustment and repair.
Technical Depth
Technical Depth:
Comprehensive, covering everything from basic tune-ups and fluid changes to complete engine teardown and rebuilds. Includes detailed specifications, torque values, diagnostic procedures, and exploded diagrams for component identification and assembly.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
High-resolution, suitable for printing individual pages or the entire manual.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, SOHC, 2-valve
Displacement:
124 cc
Bore X Stroke:
54 mm x 54.5 mm
Cooling System:
Forced air-cooled
Compression Ratio:
9.5:1
Performance
Horsepower:
Approximately 10.4 HP @ 8,000 rpm (Manufacturer Claim - may vary slightly).
Torque:
Approximately 7.4 ft-lb @ 6,500 rpm (Manufacturer Claim - may vary slightly).
Fuel System
Fuel Delivery:
Carburetor
Carburetor Model:
Mikuni VM20
Fuel Tank Capacity:
1.6 US gallons (6.0 L)
Recommended Fuel:
Unleaded gasoline (87 octane or higher recommended).
🔧 Transmission
Standard
Transmission Type:
5-speed constant mesh
Clutch Type:
Wet, multiple-disc
Optional
Transmission Options:
N/A (Standard 5-speed)
Features
Final Drive:
Chain drive
Gear Ratios:
Refer to manual for specific gear ratios.
Transmission Oil Type:
Yamaha Yamalube 4 (or equivalent SAE 10W-40 motorcycle oil).
Transmission Oil Capacity:
Approximately 0.75 US quarts (0.70 L).
📐 Dimensions
Exterior
Length:
74.4 inches (1,890 mm)
Width:
31.5 inches (800 mm)
Height:
44.1 inches (1,120 mm)
Seat Height:
32.1 inches (815 mm)
Wheelbase:
50.4 inches (1,280 mm)
Ground Clearance:
11.2 inches (285 mm)
Weights
Dry Weight:
176 lbs (80 kg)
Wet Weight:
Approximately 194 lbs (88 kg)
Maximum Load Capacity:
Refer to manual for specific rider and cargo limits.
🛡️ Safety Features
Ratings
Safety Ratings:
N/A (Motorcycles are not typically assigned NHTSA or IIHS safety ratings in the same way as passenger cars.)
Active Features
Active Features:
Disc brakes (front and rear) for effective stopping power, knobby tires for off-road traction.
Passive Features
Passive Features:
Sturdy frame, rider footpegs with grip, handlebar design for control.
💡 Technology Features
Infotainment
Infotainment System:
N/A (Basic off-road motorcycle with no infotainment features).
Driver Assistance
Driver Assistance Features:
N/A (No electronic driver assistance features).
Connectivity
Connectivity Options:
N/A (No electronic connectivity features).
🔧 Maintenance
Service Intervals
Engine Oil Change Interval:
Every 600 miles (1,000 km) or 6 months, whichever comes first.
Air Filter Cleaning Interval:
Every 300 miles (500 km) or 3 months, and clean/replace more frequently in dusty conditions.
Spark Plug Replacement Interval:
Refer to manual; typically every 3,000-6,000 miles (5,000-10,000 km) or as needed based on inspection.
Valve Clearance Check Interval:
Every 600 miles (1,000 km) or annually.
Chain Lubrication And Adjustment Interval:
Every 150 miles (250 km) or after washing/riding in wet conditions.
Fluid Specifications
Engine Oil Specification:
Yamalube 4 (or equivalent) SAE 10W-40 API Service SE, SF, SG type.
Brake Fluid Specification:
DOT 3 or DOT 4 brake fluid.
Fork Oil Specification:
Yamaha Fork Oil 10W (or equivalent).
Fork Oil Capacity:
Refer to manual; typically around 150-200 ml per fork leg.
Known Issues
Known Issues:
Common issues can include carburetor jetting that may need adjustment for altitude or modifications, wear on the clutch plates under heavy use, and potential fork seal leaks if subjected to harsh riding. Regular maintenance addresses most potential problems.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Yamaha Motor Company, a subsidiary of Yamaha Corporation, has a long and storied history in motorsports and motorcycle manufacturing, known for innovation, performance, and reliability across a wide range of two-wheeled vehicles.
Model Evolution
Model Evolution:
The TTR line was introduced to offer accessible off-road riding. The TTR125, launched in the early 2000s, replaced older models and offered advancements like electric start on some variants, improved suspension, and a more modern chassis. It has seen minor updates over the years but has remained a consistent performer in its class.
Production
Production Years:
The TTR125 model line has been in continuous production since its introduction, with the 2003 model being part of the initial generations.
Manufacturing Location:
Yamaha motorcycles are manufactured in various global locations, including Japan and Southeast Asia.
🏆 Awards & Recognition
Recognitions
Recognitions:
While specific 'awards' for the 2003 TTR125 are not widely publicized, the TTR series has consistently received praise from motorcycle publications and riders for its reliability, ease of use, and suitability for its intended purpose in the entry-level off-road segment.
Ratings
Rider Ratings:
Generally rated highly by owners for durability and fun factor in its class.
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