Fuel system components, operation, and basic troubleshooting.
Transmission Drivetrain:
Clutch, gearshift linkage, sub-transmission, transmission, crankshaft/primary shaft (related to drivetrain).
Suspension Chassis:
Front wheel/suspension, rear wheel/suspension.
Brakes:
Hydraulic brake system.
Electrical Ignition:
Battery/charging system, ignition system, electric starter, switches.
Procedures Included
Inspection Adjustment:
Detailed procedures for routine inspections and adjustments.
Maintenance:
Lubrication, fluid checks, filter replacements, and general upkeep.
Troubleshooting:
Common issues and diagnostic guidance for the owner.
Technical Depth
Depth:
Owner-level maintenance, basic troubleshooting, and operational information. Not a full factory service manual for in-depth engine rebuilds.
Manual Specifications
File Format
File Type:
PDF
Print Quality
Quality:
High-resolution scan suitable for digital viewing and printing.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Engine Specifications
Primary Engine
Engine Type:
Air-cooled, four-stroke, SOHC, two-valve single cylinder
Displacement:
196 cc (12.0 cubic inches)
Bore X Stroke:
67.0 mm x 55.7 mm (2.64 in x 2.19 in)
Compression Ratio:
9.5:1
Carburetor:
Mikuni VM26
Ignition:
CDI (Capacitor Discharge Ignition)
Starter:
Electric Starter
Performance
Horsepower:
Approximately 16 HP @ 7500 RPM (Estimated, as factory figures are often not published for this model).
Torque:
Approximately 11.4 lb-ft @ 6000 RPM (Estimated).
Fuel System
Fuel Type:
Unleaded gasoline
Fuel Tank Capacity:
1.7 US gallons (6.5 Liters)
Fuel Delivery:
Carburetor
Transmission
Standard
Type:
5-speed constant mesh
Clutch:
Wet, multiple-disc
Drive Type:
Chain drive
Features
Gear Ratios:
Specific gear ratios detailed in the manual.
Dimensions
Exterior
Length:
81.1 inches (2060 mm)
Width:
32.7 inches (830 mm)
Height:
43.9 inches (1115 mm)
Wheelbase:
51.4 inches (1305 mm)
Ground Clearance:
6.3 inches (160 mm)
Weights
Dry Weight:
278 lbs (126 kg)
Curb Weight:
293 lbs (133 kg)
Max Load Capacity:
Typically around 300-350 lbs including rider and luggage.
Safety Features
Ratings
Safety Certification:
Street-legal (DOT/EPA compliance in the US).
Active Features
Braking System:
Front: Hydraulic disc; Rear: Drum brake.
Tires:
Front: 130/80-18; Rear: 180/80-14 (Fat Tires).
Passive Features
Lighting:
Headlight, taillight, brake light, turn signals (as per street-legal requirements).
Technology Features
Infotainment
Infotainment System:
None (basic analog instrumentation).
Driver Assistance
Assistance Features:
None (mechanical operation).
Connectivity
Connectivity Options:
None.
Instrumentation
Dashboard:
Speedometer, odometer, neutral indicator light, high beam indicator light.
Maintenance
Service Intervals
Oil Change Interval:
Recommended every 2,000-3,000 km or annually. (Specific interval in manual).
Air Filter Cleaning:
Recommended every 1,000-2,000 km or as needed based on conditions. (Specific interval in manual).
Spark Plug Replacement:
Recommended every 6,000-10,000 km. (Specific type and interval in manual).
Valve Clearance Check:
Recommended every 5,000-10,000 km. (Specific procedure and tolerances in manual).
Fluid Specifications
Engine Oil Type:
Yamalube 4 (or equivalent) SAE 10W-40 API SG or higher motorcycle oil.
Engine Oil Capacity:
Approximately 1.4 Liters (1.5 US qt) with oil filter change. (Exact capacity in manual).
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid.
Known Issues
Common Wear Items:
Tire wear (especially the fat rear tire), chain and sprockets, brake pads/shoes, and potential carburetor gumming if not used regularly.
Electrical Reliability:
Generally reliable, but older units may experience aging wiring or battery performance issues.
Vehicle History
Brand Heritage
Manufacturer:
Yamaha Motor Corporation, known for innovation and reliability in motorcycles and other motorized products.
Model Evolution
Introduction Year:
The TW200 (predecessor to TW200E) was introduced in the mid-1980s.
Key Changes 2003:
The 'E' designation typically indicates emissions compliance updates or minor model year refinements. Specific changes for 2003 are detailed within the manual.
Production
Manufacturing Location:
Primarily Japan.
Awards & Recognition
Recognitions
Industry Acclaim:
Consistently praised for its unique styling, versatility, and ease of use, making it a popular choice for riders of all skill levels.
Ratings
Durability Rating:
High (Yamaha's reputation for robust engines and build quality).
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