Target Audience:
Do-it-yourselfer (DIY) and experienced mechanics.
Value Proposition:
Provides factory-level repair and maintenance information for cost-effective ownership.
Documentation Type:
Factory Service Manual for comprehensive repair and maintenance.
Instruction Method:
Step-by-step instructions, diagrams, and exploded pictures.
Engine Assembly:
Complete disassembly, inspection, repair, and reassembly of the engine.
Fuel System:
Carburetor service, fuel pump, fuel lines, fuel tank maintenance.
Transmission System:
Automatic CV transmission inspection, adjustment, and potential rebuild procedures.
Drivetrain:
4x4 system, driveshafts, differentials, wheel hubs, and related components.
Suspension System:
Front and rear suspension, shocks, springs, control arms, and bushings.
Braking System:
Brake caliper service, brake pads, brake lines, master cylinder, and parking brake.
Electrical System:
Wiring diagrams, battery, charging system, ignition system, lighting, and controls.
Steering System:
Steering column, tie rods, ball joints, and steering linkage.
Cooling System:
Radiator, coolant, thermostat, water pump, and hoses.
Exhaust System:
Muffler, pipes, and hangers.
Body And Frame:
Frame inspection, body panels, seat, handlebars, fenders, and racks.
Maintenance Tasks:
Routine maintenance, oil changes, filter replacements, lubrication, valve adjustments.
Troubleshooting Guide:
Diagnostic procedures for common issues and fault finding.
Repair Instructions:
Detailed step-by-step instructions for component repair and replacement.
Rebuilding Procedures:
Comprehensive instructions for engine and transmission rebuilding.
Disassembly Reassembly:
Exploded views and detailed steps for dismantling and reassembling all major components.
Wiring Diagrams:
Complete and detailed electrical wiring schematics.
Diagnostic Level:
Advanced diagnostics and troubleshooting for all systems.
Rebuild Capability:
Full engine and transmission rebuild capabilities.
Detail Level:
Highly detailed with step-by-step instructions and illustrations.
Engine Type:
Four-stroke, SOHC, 4-valve
Bore X Stroke:
83 mm x 64.5 mm
Cooling Method:
Liquid-cooled
Ignition System:
CDI (Capacitor Discharge Ignition)
Horsepower Est:
Approximately 20-22 HP (at crankshaft, estimated)
Torque Est:
Approximately 20-22 lb-ft (at crankshaft, estimated)
Carburetor Type:
Mikuni BNS36 (likely)
Fuel Type:
Unleaded gasoline (minimum 87 octane recommended)
Transmission Type:
Automatic Continuously Variable Transmission (CVT)
Drive Type:
Shaft drive, 4x4 with differential lock
Gear Selection:
Forward (Hi/Lo), Neutral, Reverse
Transmission Fluid Type:
Yamaha's recommended CVT fluid (specific part number likely in manual)
Length:
Approximately 76.4 inches (1940 mm)
Width:
Approximately 42.7 inches (1085 mm)
Height:
Approximately 45.1 inches (1145 mm)
Dry Weight:
Approximately 536 lbs (243 kg)
Ground Clearance:
Approximately 7.1 inches (180 mm)
Front Rack Capacity:
Approximately 45 kg / 100 lbs
Rear Rack Capacity:
Approximately 85 kg / 187 lbs
Engine Oil Change:
Every 3000 km or 6 months (refer to manual for precise interval)
Air Filter Cleaning:
Regular inspection, clean every 1000 km or as needed in dusty conditions.
Spark Plug Replacement:
Refer to manual for specific interval, typically 3000-6000 km.
Engine Oil Type:
Yamalube 4 (or equivalent SAE 10W-40, API SG or higher)
Engine Oil Capacity:
Approximately 2.0 liters (when filter is changed)
Coolant Type:
Permanent antifreeze (ethylene glycol based) with distilled water (50/50 mix)
Carburetor Tuning:
Carburetors can sometimes require adjustment due to altitude or fuel quality changes.
Cvt Belt Wear:
Regular inspection and replacement of the CVT belt are crucial for optimal performance.
Cvt Clutch Maintenance:
Proper clutch maintenance, including cleaning and checking weights, is important.
4X4 System Maintenance:
Regular lubrication and inspection of the 4x4 components are recommended.