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Chrysler Sebring Convertible 2004-2006 Service Repair Manual

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The Sebring Convertible, produced for the 2004, 2005, and 2006 model years, represents a stylish and engaging option in the mid-size convertible segment. This generation of the Sebring Convertible distinguished...
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Chrysler Sebring Convertible 2004-2006 Service Repair Manual
The Sebring Convertible, produced for the 2004, 2005, and 2006 model years, represents a stylish and engaging option in the mid-size convertible segment. This generation of the Sebring Convertible distinguished itself with a rounded, aerodynamic design and a focus on providing a comfortable driving experience. Available with powerful V6 engines, including a 2.7L and a 3.5L, it offered a pleasant blend of performance and refinement, complemented by a power-operated soft top and an optional hardtop. Its engineering quality aimed to deliver reliable open-air motoring, making it a popular choice for those seeking a stylish and accessible convertible. This comprehensive service repair workshop manual provides detailed guidance for the maintenance, diagnosis, and repair of the Sebring Convertible (2004-2006). Covering a vast array of systems, it includes in-depth procedures for the engine, automatic transmission, chassis, and electrical systems, along with specific instructions for body and convertible top mechanisms. Within its extensive pages, users will find essential information on routine maintenance tasks, advanced diagnostic troubleshooting, repair operations, and special procedures. This manual is an indispensable resource for owners, mechanics, and technicians, ensuring the longevity and optimal performance of the vehicle.
🏷️ Basic Information
Identification
Make:
Chrysler
Model:
Sebring Convertible
Model Years Covered:
2004, 2005, 2006
👋 Introduction
Market Position
Segment:
Mid-size convertible, competing with models like the Ford Mustang Convertible, Chevrolet Camaro Convertible, and Toyota Solara Convertible.
Competitive Analysis
Key Selling Points:
Stylish convertible design, comfortable interior, available V6 engines offered a good balance of performance and refinement for its class.
Key Features
Convertible Top Operation:
Power-operated soft top with optional body-color hardtop availability.
📋 Manual Details
Coverage Areas
Coverage Summary:
Comprehensive service, repair, and workshop procedures for the Chrysler Sebring Convertible (2004-2006).
Page Count
Estimated Page Count:
Approximately 1500-2000+ pages (typical for full service manuals of this era)
Manual Type
Type:
Service Repair Workshop Manual
Language
Language:
English
Format
Format:
Digital (PDF or similar, searchable text is common)
📖 Manual Coverage
Systems Covered
Engine Service:
Detailed instructions for 2.7L V6 and 3.5L V6 engines, including removal, installation, overhaul, timing, lubrication, and cooling system.
Transmission Service:
Coverage for automatic transmissions (e.g., 4-Speed Automatic 40TE/41TE), including diagnosis, repair, fluid changes, and torque converter procedures.
Chassis Systems:
Suspension (front struts, rear shocks, control arms), steering (power steering system, rack and pinion), and brakes (disc/drum, ABS, hydraulic system).
Electrical Systems:
Complete wiring diagrams, component testing, diagnosis of lighting, ignition, starting, charging, power windows/locks, convertible top control, and instrument cluster.
Body And Convertible Top:
Body panel repair, door mechanisms, convertible top hydraulic and electrical systems, trim components, glass replacement.
Procedures Included
Maintenance Tasks:
Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection and replacement, tire rotation.
Diagnostic Procedures:
Troubleshooting guides based on symptoms, diagnostic trouble codes (DTCs) for Powertrain Control Module (PCM) and other modules, sensor testing.
Repair Operations:
Engine component overhaul (e.g., cylinder heads, pistons), transmission rebuilds, brake caliper replacement, suspension component replacement, exhaust system repair.
Special Procedures:
Convertible top motor and cylinder replacement, hydraulic fluid bleeding, power steering system bleeding, fuel system pressure testing.
Technical Depth
Diagnostic Scope:
Advanced diagnostics including circuit tracing, component resistance testing, voltage checks, and interpretation of diagnostic scan tool data.
Repair Complexity:
Covers from basic maintenance to full engine and transmission overhauls, providing step-by-step instructions with torque specifications and tolerances.
📊 Manual Specifications
File Format
Digital Format:
PDF (typically searchable, allowing quick access to specific topics).
Print Quality
Diagram Clarity:
High-resolution diagrams and illustrations for clarity in component identification and repair procedures.
Binding Type
Digital Access:
Downloadable file, accessible on multiple devices.
Paper Type
Digital Features:
Bookmarked sections, search functionality, linked cross-references for efficient navigation.
⚙️ Engine Specifications
Primary Engine
Engine 1:
2.7L (2736cc) DOHC V6 (EER, EGK engine codes)
Engine 2:
3.5L (3497cc) SOHC V6 (EGW engine code)
Performance
2.7L V6 Horsepower:
Approximately 189 hp @ 6000 RPM
2.7L V6 Torque:
Approximately 191 lb-ft @ 4500 RPM
3.5L V6 Horsepower:
Approximately 225 hp @ 6000 RPM
3.5L V6 Torque:
Approximately 240 lb-ft @ 4000 RPM
Fuel System
Fuel Delivery:
Multi-port Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline (87 octane recommended, higher octane for optimal performance in 3.5L)
🔧 Transmission
Standard
Transmission Type:
4-Speed Automatic Transmission (40TE/41TE)
Optional
Optional Transmission:
No manual transmission option for this generation convertible.
Features
Transmission Features:
Electronically controlled, adaptive shift logic, torque converter clutch.
📐 Dimensions
Exterior
Length:
Approximately 193.7 inches
Width:
Approximately 71.5 inches
Height:
Approximately 55.7 inches
Wheelbase:
Approximately 109.7 inches
Cargo
Trunk Volume Convertible Top Up:
Approximately 10.7 cubic feet
Weights
Curb Weight:
Approximately 3500 - 3700 lbs (depending on engine and options)
🛡️ Safety Features
Ratings
NHTSA Frontal Crash Rating:
Generally rated 'Good' for the driver and passenger in frontal crash tests by NHTSA (for similar models).
IIHS Side Impact Rating:
Varies; check specific model year tests, but often rated 'Acceptable' or 'Good' for side impacts.
Active Features
ABS:
Standard Anti-lock Braking System (ABS) on all models.
Traction Control:
Optional traction control system available on some trims.
Passive Features
Airbags:
Frontal airbags for driver and passenger, optional side airbags.
Rollover Protection:
Reinforced A-pillars and often pop-up rollover protection hoops behind the rear seats.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM stereo with CD player, optional Boston Acoustics premium sound system, Sirius Satellite Radio readiness.
Navigation:
Optional factory navigation system may have been available on higher trims.
Driver Assistance
Cruise Control:
Standard cruise control system.
Keyless Entry:
Standard keyless entry with remote key fob.
Connectivity
Power Ports:
12V power outlets for charging accessories.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-5,000 miles or 3-6 months, depending on driving conditions and oil type used (consult manual for specific recommendations).
Engine Coolant Flush:
Typically every 30,000 miles or 3 years.
Transmission Fluid Change:
Every 30,000-60,000 miles, depending on usage. Check manual for AT fluid type and capacity.
Spark Plug Replacement:
Approximately every 100,000 miles for Double Platinum or Iridium plugs (check specific engine).
Fluid Specifications
Engine Oil Type:
SAE 5W-30 is commonly recommended for both V6 engines. Consult manual for exact specification and capacity.
Transmission Fluid Type:
ATF+4 (Automatic Transmission Fluid Type 4) or equivalent is typically specified for the 40TE/41TE transmission.
Coolant Type:
Chrysler HOAT (Hybrid Organic Acid Technology) coolant (typically orange or pink).
Known Issues
Convertible Top Leaks:
Potential for water leaks around seals and weatherstripping, especially with age.
Power Window Motors:
Failure of power window motors or regulators is a common issue.
Transmission Hard Shifting:
The 4-speed automatic transmission can sometimes exhibit harsh shifting or slipping; requires proper fluid maintenance.
Coil On Plug Failures:
Individual ignition coil failures can lead to misfires and rough running.
Suspension Wear:
Worn ball joints, tie rod ends, and strut mounts can affect ride quality and steering.
📚 Vehicle History
Brand Heritage
Chrysler Legacy:
Chrysler has a long history of producing stylish and comfortable vehicles, including many popular convertibles throughout the decades.
Model Evolution
Second Generation Sebring:
This 2004-2006 Sebring Convertible is part of the second generation, introduced for the 2001 model year. It featured a more aerodynamic and rounded design compared to its predecessor.
Production
Manufacturing Location:
Sterling Heights, Michigan, USA
🏆 Awards & Recognition
Recognitions
Convertible Popularity:
The Sebring Convertible was generally well-received for its styling and affordability in the convertible segment during its production run.
Ratings
Consumer Reports Reliability:
Reliability ratings varied by year; consulting specific consumer reports for 2004-2006 models is recommended for detailed insights.
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