🏷️ Basic Information

Make:

Dodge

Model:

Durango

Year:

2004-2006

Platform Code:

HG (Third Generation)

👋 Introduction

Positioning:

Positioned as an essential tool for DIY mechanics, professional technicians, and Durango owners seeking to maintain and repair their vehicles accurately and efficiently.

Competitors:

Competes with other reputable automotive repair manual publishers, offering a direct, factory-level equivalent for DIY and professional use.

Features:

Instant download, comprehensive coverage, factory-level accuracy, detailed diagrams and illustrations, troubleshooting flowcharts, torque specifications, and service procedures.

📋 Manual Details

Coverage Scope:

Comprehensive maintenance, troubleshooting, and repair for all aspects of the 2004-2006 Dodge Durango.

Estimated Page Count:

1000-1500+

Type:

Factory Certified Repair Manual

Language:

English

Format:

Downloadable Digital Book (PDF)

📖 Manual Coverage

Powertrain:

Engine mechanical (including 3.7L Magnum, 4.7L Magnum V8, 5.7L HEMI V8), engine performance, cooling system, fuel system, exhaust system, ignition system, lubrication system, engine electricals.

Transmission:

Automatic transmissions (e.g., 45RFE, 545RFE), clutch system (if applicable for manual option, though rare for this generation), transfer case, driveline components.

Chassis:

Front and rear suspension (independent front, solid rear axle), steering system, brake system (ABS, rear drum/disc configurations), wheels and tires.

Electrical:

Battery, starting system, charging system, lighting, instrument cluster, power accessories (windows, locks, mirrors), HVAC controls, body control module (BCM), diagnostic trouble codes (DTCs).

Body:

Body structure, exterior trim, interior trim, doors, hoods, liftgate, glass, seats, safety restraints (airbags, seatbelts).

Maintenance:

Scheduled maintenance intervals, oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection and replacement.

Troubleshooting:

Diagnostic procedures for common and uncommon symptoms, fault isolation, wiring diagrams, component testing.

Repair:

Step-by-step instructions for component removal, installation, and repair, including engine overhauls, transmission rebuilds, suspension component replacement, brake caliper service.

Technical:

Torque specifications, tightening sequences, alignment procedures, electrical system diagnostics, HVAC system servicing.

Depth:

Full factory-level detail, from basic fluid changes to complex engine and transmission rebuilds, including electrical schematic analysis and diagnostic trouble code (DTC) interpretation.

📊 Manual Specifications

File Type:

Portable Document Format (PDF)

Quality:

High-resolution, printable pages with clear diagrams and legible text.

Binding:

N/A (Digital Download)

Paper:

N/A (Digital Download)

Text Search:

Searchable text for quick information retrieval.

⚙️ Engine Specifications

Engine 1:

3.7L Magnum V6 (SOHC)

Engine 1 Displacement:

3.7 liters (226 cubic inches)

Engine 1 Bore X Stroke:

96.0 mm x 83.0 mm (3.78 in x 3.27 in)

Engine 1 Compression Ratio:

9.6:1

Engine 1 Horsepower Approx:

215 hp @ 5200 rpm

Engine 1 Torque Approx:

235 lb-ft @ 4000 rpm

Engine 2:

4.7L Magnum V8 (SOHC)

Engine 2 Displacement:

4.7 liters (287 cubic inches)

Engine 2 Bore X Stroke:

93.0 mm x 86.3 mm (3.66 in x 3.40 in)

Engine 2 Compression Ratio:

9.1:1

Engine 2 Horsepower Approx:

235 hp @ 4500 rpm

Engine 2 Torque Approx:

300 lb-ft @ 3200 rpm

Engine 3:

5.7L HEMI V8 (OHV)

Engine 3 Displacement:

5.7 liters (345 cubic inches)

Engine 3 Bore X Stroke:

99.5 mm x 90.9 mm (3.92 in x 3.58 in)

Engine 3 Compression Ratio:

9.6:1

Engine 3 Horsepower Approx:

345 hp @ 5000 rpm

Engine 3 Torque Approx:

375 lb-ft @ 4000 rpm

Fuel Delivery:

Multi-port Fuel Injection (MPI)

Fuel Type:

Unleaded gasoline

Induction System:

Naturally Aspirated

🔧 Transmission

Transmission Type Std:

4-speed automatic (42RLE)

Transmission Type Opt 1:

4-speed automatic (45RFE)

Transmission Type Opt 2:

5-speed automatic (545RFE) - typically with 5.7L HEMI

Drive Type:

Rear-wheel drive (RWD) or All-wheel drive (AWD)

Transfer Case:

NV244 (part-time 4WD) or NV140 (full-time 4WD) depending on configuration.

📐 Dimensions

Wheelbase:

119.8 inches (3043 mm)

Length:

200.8 inches (5100 mm)

Width:

79.7 inches (2024 mm)

Height:

74.2 inches (1885 mm)

Seating Capacity:

5 or 7 passengers (optional third row)

Curb Weight Approx:

4,750 - 5,200 lbs (2155 - 2359 kg)

Max Towing Capacity Approx:

7,000 - 8,900 lbs (3175 - 4037 kg) depending on configuration and engine.

🛡️ Safety Features

NHTSA Frontal Crash Driver:

Good (2004 models)

NHTSA Frontal Crash Passenger:

Good (2004 models)

IIHS Frontal Offset:

Acceptable (2004-2006 models)

ABS:

Standard Anti-lock Braking System (ABS)

Traction Control:

Available Traction Control System (TCS) and Electronic Stability Program (ESP).

Airbags:

Standard front airbags, optional side-curtain airbags.

Seatbelts:

Three-point seatbelts in all seating positions, pretensioners for front seats.

💡 Technology Features

Audio Options:

Factory AM/FM/CD players, optional Sirius satellite radio, optional premium audio systems (e.g., Boston Acoustics).

Navigation:

Optional factory navigation system.

Parking Assist:

Optional rear park assist sensors.

Aux Input:

Optional auxiliary audio input jack (on some models).

HVAC Features:

Manual climate control, optional automatic climate control, optional rear HVAC controls.

🔧 Maintenance

Oil Change Interval:

Every 6,000 miles (9,600 km) or 6 months, whichever comes first (using synthetic or synthetic blend oil).

Air Filter Replacement:

Inspect every 15,000 miles (24,000 km), replace as needed or every 30,000 miles (48,000 km).

Spark Plug Replacement:

3.7L V6: 100,000 miles (160,000 km); 4.7L V8: 100,000 miles (160,000 km); 5.7L HEMI V8: 100,000 miles (160,000 km) (use specific recommended spark plugs).

Engine Oil Type 3.7L 4.7L:

SAE 5W-20 (API Certified, meets Chrysler MS-6395).

Engine Oil Type 5.7L:

SAE 5W-20 (API Certified, meets Chrysler MS-6395). For extreme temperatures, SAE 5W-30 may be permitted as per manual.

Coolant:

Chrysler OAT (Organic Additive Technology) Antifreeze/Coolant, HOAT compatible. Mopar Part No. 05010855AA (or equivalent meeting MS-9769 for OAT).

Transmission Fluid 45Rfe 545Rfe:

ATF+4 (Chrysler MS-9602). Mopar Part No. 05013457AA.

Power Steering Fluid:

Chrysler Power Steering Fluid (meets MS-5901).

Brake Fluid:

DOT 3.

Issue 1:

Worn front suspension components (ball joints, control arm bushings) due to weight and usage. Symptoms: clunking noises, poor handling.

Issue 2:

Catalytic converter failure, particularly on the 5.7L HEMI. Symptoms: reduced power, check engine light, rattling noise.

Issue 3:

Water pump leaks, especially at higher mileage. Symptoms: coolant leaks, overheating.

Issue 4:

Power window motor failure. Symptoms: windows not operating.

Issue 5:

Active headrest deployment (in some models) if rear-ended, can be a false trigger issue addressed by TSBs.

📚 Vehicle History

Brand Focus:

Dodge, as a division of Chrysler, has a long history of producing robust trucks and SUVs known for their utility and power.

Generation:

This manual covers the third generation of the Dodge Durango, introduced for the 2004 model year. It represented a significant redesign from the previous generation, moving to a unibody construction for improved ride quality and handling.

Manufacturing Plant:

Jefferson North Assembly Plant, Detroit, Michigan.

Covered Production Years:

2004, 2005, 2006.

🏆 Awards & Recognition

Award Example 1:

None explicitly documented for this generation that are widely recognized as major awards, but it was a popular choice in its segment.