Toyota Tundra Service Repair Manual 2004-2006

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🏷️ Basic Information Identification Make: Toyota Model: Tundra Model Years: 2004-2006 Generations Covered: First Generation (XK10/XK20) Chassis Codes: XK20 (2WD), XK25 (4WD) 👋 Introduction Market Position Target Audience: Do-It-Yourselfers and...

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Type: Truck

Vendor:

Sku: 104905

Tags: 2004 2005 2006 Cars Featured Toyota Truck Tundra

Product variants

Description

🏷️ Basic Information

Identification

Make:

Toyota

Model:

Tundra

Model Years:

2004-2006

Generations Covered:

First Generation (XK10/XK20)

Chassis Codes:

XK20 (2WD), XK25 (4WD)

👋 Introduction

Market Position

Target Audience:

Do-It-Yourselfers and Experienced Mechanics

Key Features

Cost Saving:

Inexpensive way to keep vehicle working properly, save money on repairs

Detail Level:

Step-by-step instructions based on complete disassembly, hundreds of photos and illustrations

Information Source:

Number one source for repair and service information

Delivery Method

Download Type:

Instant Download

📋 Manual Details

Coverage Areas

Engines Covered:

All engines (4.0L V6, 4.7L V8, 4.7L V8 i-Force VVT-i)

Models Covered:

All models and trim levels

Page Count

Total Pages:

>3000

Manual Type

Type:

Complete Service Repair Manual

Language

Language:

English

Format

File Format:

Digital Requirements:

Adobe PDF Reader, WinZip

Compatibility:

Windows, Mac, Linux, iOS, Android

📖 Manual Coverage

Systems Covered

Powertrain:

Engine Overhaul and Rebuilding, Timing Belt Replacement, Transmission Removal/Installation, Transmission In-Car Servicing

Chassis:

Brakes, Suspension, Front End and Alignment Procedures

Electrical Electronics:

Wiring Diagrams, Computer Diagnostic Trouble Tree Charts, Computer Diagnostic Codes

HVAC:

Air Conditioning Service and Capacities

Body Interior:

Sunroof

Procedures Included

Diagnostics Troubleshooting:

Troubleshooting and Diagnostics, Computer Diagnostic Trouble Tree Charts, Trouble Codes

Maintenance:

Factory Maintenance Schedules and Charts, Serpentine Belt Routings with Diagrams, Timing Belt Service Procedures

Repair Rebuilding:

Engine Overhaul and Rebuilding, Brake Servicing Procedures, U-Joint and CV-Joint Service Procedures, Repair Procedures

Technical Depth

Diagnostics:

Advanced Computer Diagnostics and Troubleshooting Trees

Rebuilds:

Complete Engine and Transmission Rebuilding Procedures

Illustrations Diagrams:

Hundreds of Detailed Illustrations, Diagrams, Wiring Schematics, Vacuum Diagrams

📊 Manual Specifications

File Format

Format:

File Quality

Searchable Text:

Yes (Bookmarked and Searchable)

Completeness:

100% Complete and Intact (No Missing/Corrupt Pages)

Print Quality

Printable:

Zoom Capability:

Binding Type

Type:

Digital Download (PDF)

Paper Type

Type:

N/A (Digital)

⚙️ Engine Specifications

Primary Engine

Engine 1:

4.0L 1GR-FE V6 DOHC

Engine 2:

4.7L 2UZ-FE V8 DOHC VVT-i

Performance

Hp 4.0L V6:

Approx. 236 hp @ 5200 rpm

Torque 4.0L V6:

Approx. 266 lb-ft @ 3400 rpm

Hp 4.7L V8:

Approx. 275 hp @ 5400 rpm (VVT-i)

Torque 4.7L V8:

Approx. 315 lb-ft @ 3400 rpm (VVT-i)

Fuel System

Type:

Electronic Fuel Injection (EFI)

Required Octane:

87 Octane (Minimum)

Timing Mechanism

4.0L V6:

Timing Chain

4.7L V8:

Timing Belt

🔧 Transmission

Standard

Transmission Type:

5-Speed Automatic (A750E/F)

Optional

Transmission Type Manual:

No manual transmission offered for these model years.

Features

Drive Modes:

Part-time 4WD (available), Full-time 4WD (on specific models)

Fluid Specifications

Automatic Transmission Fluid Type:

Toyota ATF WS (World Standard) or equivalent

📐 Dimensions

Exterior

Body Styles:

Regular Cab, Access Cab, Double Cab

Bed Lengths:

6.25 ft, 8.0 ft

Weights

Curb Weight Range:

Approx. 4,400 - 5,000 lbs (depending on configuration)

Towing Capacity:

Up to 6,500 - 7,100 lbs (depending on configuration)

Payload Capacity:

Up to 1,500 - 1,700 lbs (depending on configuration)

🛡️ Safety Features

Ratings

NHTSA Front Impact Driver:

5-Star (for 2005 model year, specific testing may vary by year and configuration)

NHTSA Front Impact Passenger:

5-Star (for 2005 model year, specific testing may vary by year and configuration)

IIHS Front Offset Crash Rating:

Good (for 2006 model year, specific testing may vary by year and configuration)

Active Features

Standard

Traction Control:

Available (TRAC)

Electronic Stability Control:

Not widely available on earlier models in this range.

Passive Features

Airbags Front:

Standard

Airbags Side:

Available on some models/trims

💡 Technology Features

Infotainment

Audio System:

AM/FM CD Player, CD Changer (optional), Premium JBL Audio System (optional)

Navigation:

Optional factory navigation system available on higher trims.

Driver Assistance

Cruise Control:

Standard

Parking Sensors:

Not typically available for this generation.

Connectivity

Bluetooth:

Not typically available for this generation.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 5,000 miles or 6 months (refer to manual for specific engine type and oil)

Engine Oil Filter:

Replace with oil change

Timing Belt Replacement Interval:

90,000 miles or 7 years (for 4.7L V8 2UZ-FE engine)

Fluid Specifications

Engine Oil Type 4.0L:

SAE 5W-30 (API Certified)

Engine Oil Type 4.7L:

SAE 5W-30 (API Certified)

Coolant Type:

Toyota Super Long Life Coolant (SLLC) - Pink

Brake Fluid Type:

SAE J1703 or FMVSS No. 116 DOT 3

Known Issues

Frame Corrosion:

Frame rust and perforation (especially in areas with road salt) on some models, subject to recalls/service campaigns.

Leaf Springs:

Potential for sagging or breaking leaf springs under heavy load.

Starter Failure:

Occasional reports of starter motor failure.

📚 Vehicle History

Brand Heritage

Manufacturer:

Toyota Motor Corporation

Model Evolution

First Generation Introduction:

Introduced for the 2000 model year (in North America) as a replacement for the T100.

Generation Update 2004:

Significant update for the 2004 model year, featuring new styling, updated powertrains (introduction of 4.0L V6 and revised 4.7L V8), and improved interior.

Production

Assembly Location:

Toyota Motor Manufacturing, Kentucky, Inc. (Georgetown, KY), USA

🏆 Awards & Recognition

Recognitions

Segment Recognition:

Consistently rated as a strong contender in the full-size pickup truck segment for its reliability and capability.