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Dodge Viper SRT-10 2004-2007 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Dodge Model: Viper Sub Model: SRT-10 Model Years Covered: 2004, 2005, 2006, 2007 Codes Chassis Code: ZB II 👋 Introduction Market Position Positioning: Iconic American...
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Dodge Viper SRT-10 2004-2007 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Dodge
Model:
Viper
Sub Model:
SRT-10
Model Years Covered:
2004, 2005, 2006, 2007
Codes
Chassis Code:
ZB II
👋 Introduction
Market Position
Positioning:
Iconic American supercar renowned for its raw performance and distinct styling.
Competitive Analysis
Competitors:
Chevrolet Corvette, Porsche 911, Ferrari 360 Modena.
Key Features
Design:
Aggressive, aerodynamic design with a distinctive long hood and aggressive stance.
Performance:
Focus on extreme acceleration, high top speed, and track-oriented handling.
Exclusivity:
Limited production numbers contribute to its exclusive and collectible status.
📋 Manual Details
Coverage Areas
Primary Coverage:
Full Workshop Service and Repair
Secondary Coverage:
Maintenance, Diagnostics, Troubleshooting, Component Rebuilds
Page Count
Estimated Page Count:
Extensive (typically 2000+ pages for a complete factory service manual)
Manual Type
Type:
Factory Service Manual (FSM)
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
V10 engine diagnostics, overhaul, cylinder head, block, crankshaft, pistons, connecting rods, valve train.
Engine Performance:
Fuel delivery, ignition system, emissions control, cooling system, lubrication system, engine control module (ECM).
Transmission:
Clutch, gearbox (Tremec T56 Magnum), driveshaft, differential, axle assemblies, repair, overhaul.
Brakes:
Front and rear disc brakes, ABS system, hydraulic lines, calipers, rotors, pads, bleeding procedures.
Suspension:
Front and rear independent suspension, control arms, springs, shock absorbers, steering knuckles, alignment procedures.
Steering:
Power steering system, steering column, steering rack, tie rods, universal joints.
Electrical System:
Battery, charging system, starting system, lighting, instruments, gauges, warning indicators, wiring diagrams.
Body And Chassis:
Frame structure, body panels, doors, hood, trunk, interior trim, glass replacement, exterior trim.
HVAC:
Heating, ventilation, and air conditioning system diagnostics and repair.
Restraints:
Airbag system diagnostics and replacement procedures.
Procedures Included
Maintenance:
Oil and filter changes, fluid checks and replacements, spark plug replacement, belt inspection and replacement.
Diagnostics:
Systematic troubleshooting guides for all major vehicle components, diagnostic trouble codes (DTCs).
Repair:
Step-by-step instructions for component removal, installation, and overhaul.
Rebuilds:
Complete engine and transmission rebuild procedures with detailed specifications.
Torque Specs:
All critical fastener torque specifications for engine, chassis, and body components.
Special Tools:
Identification of required special tools for specific repair procedures.
Technical Depth
Depth:
Comprehensive, covering all aspects from routine maintenance to complete vehicle disassembly and reassembly.
Diagnostic Level:
Advanced, including symptom-based troubleshooting and component-level diagnostics.
📊 Manual Specifications
File Format
Format Details:
Searchable PDF, allowing for easy navigation and keyword searches.
Print Quality
Quality:
High resolution, ensuring clarity of diagrams and text.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code:
V10 (10-cylinder)
Displacement:
8.3 Liters (505 cubic inches)
Bore X Stroke:
Not specified in product info, but typically 4.02 in x 3.96 in
Compression Ratio:
Not specified in product info, but typically 9.6:1
Performance
Horsepower:
500-505 hp @ 5600-5800 rpm (depending on year/variant)
Torque:
525-535 lb-ft @ 4200-4600 rpm (depending on year/variant)
Fuel System
Induction Type:
Naturally Aspirated
Fuel Type:
Premium Unleaded Gasoline (91 octane or higher recommended)
Fuel Injection:
Electronic Fuel Injection (EFI)
🔧 Transmission
Standard
Type:
6-Speed Manual Transmission
Transmission Model:
Tremec T56 Magnum (or similar predecessor)
Optional
Type:
None
Features
Clutch:
Heavy-duty single-plate clutch
Drive Type:
Rear-Wheel Drive (RWD)
📐 Dimensions
Exterior
Length:
Approx. 174.7 inches
Width:
Approx. 76.1 inches
Height:
Approx. 46.7 inches
Wheelbase:
Approx. 98.1 inches
Weights
Curb Weight:
Approx. 3100-3200 lbs
🛡️ Safety Features
Ratings
NHTSA Ratings:
Not specifically rated by NHTSA for this era of low-volume supercar.
Active Features
ABS:
Yes, Anti-lock Braking System
Traction Control:
Yes
Passive Features
Airbags:
Driver and Passenger Airbags
Seatbelts:
3-point active seatbelts with pretensioners
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM/CD stereo system, often with upgraded Kicker or Alpine options available.
Gauges:
Comprehensive analog gauges including tachometer, speedometer, oil pressure, oil temperature, coolant temperature, and voltage.
Driver Assistance
Stability Control:
Partially integrated into the ABS and traction control systems, but focused on driver engagement.
Connectivity
Bluetooth:
Not standard in this generation.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 3,000-5,000 miles or 6 months, refer to specific manual for exact mileage.
Coolant Change Interval:
Refer to manual for specific coolant type and interval, often 5 years or 100,000 miles.
Fluid Specifications
Engine Oil Type:
Synthetic 0W-40 or 5W-40 (e.g., Chrysler MS-A308, ACEA A3/B4 compliant)
Engine Oil Capacity:
Approx. 7 quarts (with filter)
Transmission Fluid Type:
Refer to manual; typically a high-quality manual transmission fluid (e.g., synthetic GL-4 or GL-5)
Brake Fluid Type:
DOT 3 or DOT 4 High Performance Brake Fluid
Known Issues
Common Wear Items:
Clutch wear due to performance driving, rear axle/differential noise (if abused), potential for wheel bearing wear.
Engine Specifics:
The V10 engine is robust but requires meticulous maintenance. Overheating can be an issue if cooling system is not maintained. Spark plug replacement can be labor-intensive.
Maintenance Schedule Detail
Tune Up:
Includes spark plugs, air filter, fuel filter (if applicable), and thorough inspection of belts and hoses.
📚 Vehicle History
Brand Heritage
Brand:
Dodge, a division of Chrysler, known for performance-oriented vehicles.
Model Evolution
Generation:
Third Generation Viper (ZB II platform)
Key Changes:
Introduction of the SRT-10 designation, revised styling, significant power increase from the 8.3L V10.
Production
Production Period:
2003-2007 for the ZB II generation, with the SRT-10 variant introduced in 2003.
Manufacturing Location:
Detroit, Michigan, USA
🏆 Awards & Recognition
Recognitions
Automotive Press:
Consistently praised by automotive journalists for its extreme performance and raw driving experience.
Track Performance:
Renowned for its lap times at various performance testing circuits.
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