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Jeep Liberty Petrol/Diesel Workshop Service Repair Manual 2004-2007

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🏷️ Basic Information Identification Make: Jeep Model: Liberty Generation: KJ (First Generation) Codes Internal Platform Code: KJ Market Designation: Jeep Liberty (North America), Jeep Cherokee (Export Markets) 👋 Introduction Market...
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Jeep Liberty Petrol/Diesel Workshop Service Repair Manual 2004-2007
🏷️ Basic Information
Identification
Make:
Jeep
Model:
Liberty
Generation:
KJ (First Generation)
Codes
Internal Platform Code:
KJ
Market Designation:
Jeep Liberty (North America), Jeep Cherokee (Export Markets)
👋 Introduction
Market Position
Segment:
Compact SUV/Off-Road Vehicle
Target Audience:
Off-road enthusiasts, families needing utility, owners seeking robust and capable vehicles
Competitive Analysis
Key Competitors:
Ford Escape, Toyota RAV4, Honda CR-V, Nissan Xterra
Competitive Advantage:
Superior off-road capability, robust chassis, available diesel engine (in some markets)
Key Features
Off Road Capability:
Command-Trac NV242 (part-time 2WD/4WD) or optional Selec-Trac NV244 (full-time 4WD) transfer cases
Body On Frame:
Body-on-frame construction for enhanced durability and off-road resilience
Powertrain Options:
Diverse range of petrol and diesel engines catering to different needs
📋 Manual Details
Coverage Areas
Years Covered:
2004, 2005, 2006, 2007
Engine Coverage:
Petrol (Gasoline) and Diesel variants
Page Count
Estimated Page Count:
1500+
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Instant Download (Digital PDF)
📖 Manual Coverage
Systems Covered
Engine:
Complete overhaul, diagnosis, repair for both petrol and diesel engines
Transmission:
Automatic and Manual Transmission overhaul, repair, and diagnostics
Drivetrain:
Front Axle, Rear Axle, Differentials, Transfer Case, Driveshafts, CV Joints
Suspension:
Front and Rear Suspension components, shock absorbers, springs, control arms, alignment
Steering:
Power Steering System, steering column, tie rods, power steering pump and rack
Brakes:
Hydraulic system, ABS, disc brakes, drum brakes (if applicable), parking brake
Electrical:
Wiring diagrams, battery, charging system, ignition, lighting, fuses, relays, control modules
Fuel:
Fuel tank, fuel pump, fuel injectors, fuel lines, fuel filters
Cooling:
Radiator, coolant, water pump, thermostat, cooling fans
Exhaust:
Exhaust manifold, catalytic converter, muffler, exhaust pipes
HVAC:
Heating, Ventilation, and Air Conditioning system diagnosis and repair
Body:
Body panels, doors, windows, interior trim, body repair procedures
Procedures Included
Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, tune-ups
Troubleshooting:
Diagnostic charts, symptom-based troubleshooting guides
Repair:
Component replacement, major component overhauls, system repairs
Diagnostics:
OBD-II fault codes, diagnostic procedures for various systems
Wiring Diagrams:
Comprehensive electrical system wiring diagrams with component locations
Specifications:
Torque specifications, tolerances, clearances for all major components
Rebuilding:
Detailed procedures for engine and transmission rebuilding
Technical Depth
Depth:
Comprehensive from basic maintenance to advanced engine/transmission rebuilding and diagnostics
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text content
Print Quality:
High-resolution, printable pages
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Petrol Engine 2 4L 4Cyl:
2.4L (2429cc) GEMA I4, 147 hp @ 5200 rpm, 165 lb-ft @ 4000 rpm
Petrol Engine 3 7L V6:
3.7L (3701cc) Jeep PowerTech V6, 205 hp @ 5200 rpm, 235 lb-ft @ 4000 rpm (later models may have higher output)
Diesel Engine 2 8L Crd:
2.8L (2776cc) VM Motori Turbo Diesel (Common Rail Diesel), typically around 163 hp and 295 lb-ft torque (specific output varies by market/year)
Performance
Horsepower Range:
147 - 205 hp (petrol), ~163 hp (diesel)
Torque Range:
165 - 235 lb-ft (petrol), ~295 lb-ft (diesel)
Fuel System
Petrol Injection:
Multi-point fuel injection (MPI)
Diesel Injection:
Common Rail Direct Injection (CRDI)
Fuel Type:
Unleaded Petrol (Octane Rating varies by market), Diesel Fuel
🔧 Transmission
Standard
Manual Transmission:
5-speed manual (e.g., NV1500 for 2.4L, NSG370 for 3.7L V6)
Optional
Automatic Transmission:
4-speed automatic (e.g., 42RLE for 3.7L V6 and diesel, 45RFE for some later V6 models)
Features
Transfer Case Options:
Command-Trac (NV242), Selec-Trac (NV244)
Gear Ratios:
Detailed gear ratios available for both manual and automatic transmissions within the manual
Fluid Specifications
Automatic Transmission Fluid:
Chrysler ATF+4 (MS-9602) or equivalent
Manual Transmission Fluid:
GL-3 or GL-4 gear oil (specific viscosity based on temperature, e.g., SAE 75W-90)
📐 Dimensions
Exterior
Wheelbase:
Approx. 104.3 inches (2649 mm)
Length:
Approx. 176.1 inches (4473 mm)
Width:
Approx. 72.3 inches (1836 mm)
Height:
Approx. 71.6 inches (1819 mm)
Weights
Curb Weight Range:
Approx. 3,700 - 4,100 lbs (1678 - 1860 kg), varies with engine and drivetrain
Towing Capacity:
Up to 3,500 lbs (1588 kg) when properly equipped
Cargo
Cargo Volume Seats Up:
Approx. 38.6 cu ft (1093 L)
Cargo Volume Seats Down:
Approx. 66.9 cu ft (1894 L)
🛡️ Safety Features
Ratings
NHTSA Rollover Resistance:
3-star rating (common for SUVs of this era, detailed specific test data in manual)
IIHS Ratings:
Mixed ratings; manual will detail specific front, side, and rear impact performance
Active Features
Traction Control:
Available Traction Control System (TCS)
Electronic Stability:
Available Electronic Stability Program (ESP) / Electronic Stability Control (ESC)
Antilock Brakes:
Standard or Optional Anti-lock Braking System (ABS)
Passive Features
Airbags:
Front driver and passenger airbags, available side curtain airbags
Seatbelts:
3-point seat belts with pretensioners
💡 Technology Features
Infotainment
Audio System:
Standard AM/FM/CD audio system, optional Infinity premium sound system, available satellite radio.
Navigation:
Optional factory navigation system available on some higher trims.
Driver Assistance
Cruise Control:
Standard cruise control system.
Connectivity
Power Outlets:
12V auxiliary power outlets for charging devices.
Remote Keyless Entry:
Available remote keyless entry and ignition system.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 3,000-7,500 miles (5,000-12,000 km) or 6-12 months, depending on oil type and driving conditions (refer to manual for specific recommendations).
Engine Air Filter:
Replace every 15,000-30,000 miles (24,000-48,000 km) or as needed based on dusty conditions.
Spark Plugs:
Replace around 60,000-100,000 miles (96,000-160,000 km), depending on plug type (refer to manual).
Transmission Fluid Change:
Every 30,000-60,000 miles (48,000-96,000 km) for automatic, follow manual for manual transmissions.
Fluid Specifications
Engine Oil Petrol:
SAE 5W-30 or 5W-20 (check VIN sticker and manual for specific recommendation based on climate and engine). API SN or higher certified.
Engine Oil Diesel:
API CJ-4 or CK-4, SAE 15W-40 or 5W-40 (check manual for specific diesel specifications).
Coolant:
Chrysler's HOAT (Hybrid Organic Acid Technology) coolant, typically Mopar OAT or equivalent.
Brake Fluid:
DOT 3 or DOT 4 (refer to manual for exact specification).
Known Issues
Common Problems Summary:
Potential for front suspension wear (ball joints, tie rods), steering rack leaks, HVAC blower motor resistor failure, minor oil leaks from engine seals, and some transmission issues (especially early 42RLE).
Diesel Specific Issues:
Diesel particulate filter (DPF) regeneration issues, glow plug failures, and common rail system concerns can arise with age and mileage (covered in detail).
📚 Vehicle History
Brand Heritage
Jeep Legacy:
Jeep is renowned for its off-road prowess and ruggedness, a heritage stretching back to WWII.
Model Evolution
Liberty Introduction:
Introduced for the 2002 model year as a replacement for the Cherokee (XJ) in North America. The 2004-2007 models represent the initial phase of the KJ generation with various updates.
2005 Facelift:
Mid-cycle refresh introduced for the 2005 model year, featuring revised exterior styling (grille, headlights, bumpers), interior upgrades, and powertrain refinements.
Production
Manufacturing Plant:
Toledo South Complex, Toledo, Ohio, USA
🏆 Awards & Recognition
Recognitions
Off Road Acclaim:
Consistently praised for its off-road capability in its class, often outperforming front-wheel-drive based competitors.
Segment Performance:
As a compact SUV, it provided a blend of utility and off-road performance that appealed to a niche within the segment.
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