Market Segment:
High-performance utility ATV
Key Competitors:
Yamaha Grizzly 660, Polaris Sportsman 700, Can-Am Outlander 800
Model Distinction:
Known for its robust chassis, powerful V-twin engine (though this model is a single-cylinder), and excellent off-road capability.
Engine Performance Character:
Single-cylinder 700cc engine provides strong low-end torque and reliable power delivery for utility and trail riding.
Primary Coverage:
Repair, Service, Maintenance, Troubleshooting
Secondary Coverage:
Parts lookup (implied by description of parts catalogs)
Parts Catalog Integration:
While primarily a service manual, the description implies availability of parts catalog downloads, suggesting cross-referencing of part numbers for repairs.
Estimated Page Count:
Extensive (typical for a full service manual, likely 300+ pages)
Type:
Service Manual / Repair Manual / Workshop Manual
Engine Systems:
Engine removal/installation, fuel system, lubrication, cooling system, engine specifications, intake and exhaust
Drivetrain Systems:
Transmission, drive chain, sprockets
Chassis Systems:
Steering system, shocks, body work
Electrical Systems:
Electrical system, advanced troubleshooting
Routine Maintenance:
Oil changes, filter replacements, chain adjustments, spark plug maintenance, brake checks, fluid level checks
Repair Procedures:
Engine rebuilds, transmission overhauls, suspension component replacement, electrical component diagnostics and repair, fuel system cleaning and repair
Troubleshooting:
Diagnostic procedures for common and uncommon issues, wiring diagrams, fault code interpretation (if applicable)
Suspension Adjustment And Repair:
Information on adjusting preload on shocks, and procedures for replacing suspension bushings and components.
Bodywork Repair:
Guidelines for removing and reinstalling plastic body panels, fenders, and racks.
Depth:
Comprehensive (covers basic maintenance to in-depth mechanical and electrical repairs)
Engine Rebuild Coverage:
Detailed procedures for disassembly, inspection, and reassembly of engine components, including piston, rings, valves, camshaft, crankshaft.
Transmission Overhaul:
Instructions for CVT unit disassembly, clutch assembly inspection, and related drivetrain components.
Electrical Diagnostics:
Includes wiring diagrams, component testing procedures, and troubleshooting trees for ignition, charging, lighting, and starting systems.
Searchability:
PDF format typically allows for text searching, enhancing usability for finding specific topics quickly.
Print Readability:
High (designed for clear printing of technical diagrams and text)
Binding Type:
Not Applicable (Digital Download)
Paper Type:
Not Applicable (Digital Download)
Engine Type:
4-Stroke, SOHC, 4-Valve, Single Cylinder
Displacement:
695 cc (42.4 cu. in.)
Bore X Stroke:
102.0 mm x 85.0 mm (4.02 in. x 3.35 in.)
Horsepower Approx:
Approximately 45-50 HP (varies by region and specific tuning)
Torque Approx:
Approximately 43-47 lb-ft (varies by region and specific tuning)
Fuel Delivery:
Suzuki fuel injection (FI) system
Fuel Type:
Unleaded gasoline
Cooling Method:
Liquid-cooled
Oil Type:
SAE 10W-40 API SG (specific Suzuki recommendation may vary, consult manual for precise spec)
Oil Capacity:
Approx. 2.7 L (2.8 US qt) with filter change (verify in manual)
Transmission Type:
Automatic (CVT - Continuously Variable Transmission)
Drive Modes:
2WD/4WD with differential lock
Gear Selection:
High, Low, Neutral, Reverse, Park
Final Drive:
Sealed O-ring type chain, enclosed shaft drive (rear)
Overall Length:
Approx. 2,145 mm (84.4 in.)
Overall Width:
Approx. 1,130 mm (44.5 in.)
Overall Height:
Approx. 1,140 mm (44.9 in.)
Wheelbase:
Approx. 1,295 mm (51.0 in.)
Dry Weight:
Approx. 261 kg (575 lbs)
Fuel Capacity:
Approx. 17.5 L (4.6 US gal), including 2.0 L (0.5 US gal) reserve
Safety Standards:
Designed to meet ANSI standards for ATVs (as per manufacturer).
Braking System:
Hydraulic disc brakes front and rear
Parking Brake:
Mechanical drum brake (typically on rear axle)
Lighting:
Dual 30W headlights, 35W taillight/stoplight
Engine Oil Change:
Every 1000 km or 6 months, whichever comes first (typical, consult manual for exact interval and conditions)
Air Filter Cleaning:
Every 1000 km or 6 months (inspect more frequently in dusty conditions)
Spark Plug Replacement:
Every 4000 km or 2 years (typical, consult manual)
Drive Chain Maintenance:
Lubricate every 500 km or after washing/wet conditions, adjust tension as needed.
Engine Oil Spec:
SAE 10W-40 API SG, JASO MA (verify in manual)
Coolant Type:
Permanent type antifreeze (ethylene glycol based) with distilled water (50/50 mix), Suzuki recommends specific coolant
Brake Fluid:
DOT 4 (verify in manual)
Gear Oil:
Suzuki Gear Oil API GL-5 SAE 80W-90 (or equivalent, verify in manual)
Common Wear Items:
CVT belt, wheel bearings, suspension bushings, brake pads
Potential Engine Issues:
Carbon buildup on valves, fuel injector clogging (due to fuel quality or age), occasional starting issues if electrical system is compromised.
Potential Chassis Issues:
Wear in steering head bearings, potential issues with 4WD engagement system if not properly maintained.
Manufacturer Focus:
Suzuki has a long history in powersports, known for reliable and performance-oriented motorcycles, ATVs, and marine engines.
King Quad Lineage:
The King Quad line has consistently been Suzuki's flagship utility ATV, evolving with larger displacements and advanced features.
Production Period Covered:
2004-2007 model years
