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2004-2008 Chrysler Crossfire Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Chrysler Model: Crossfire Model Years Covered: 2004, 2005, 2006, 2007, 2008 Codes Chassis Code: ZH 👋 Introduction Market Position Vehicle Segment: Rear-wheel drive sports car,...
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Type: Car
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Sku: 365315
2004-2008 Chrysler Crossfire Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Chrysler
Model:
Crossfire
Model Years Covered:
2004, 2005, 2006, 2007, 2008
Codes
Chassis Code:
ZH
👋 Introduction
Market Position
Vehicle Segment:
Rear-wheel drive sports car, based on Mercedes-Benz R170 platform
Competitive Analysis
Key Competitors:
Porsche Boxster, BMW Z4, Audi TT, Honda S2000
Key Features
Design Origin:
Co-developed with DaimlerChrysler (utilizing Mercedes-Benz SLK underpinnings)
Body Styles:
Roadster (convertible), SRT-6 Roadster, Coupe, SRT-6 Coupe
Manual Value Proposition:
Provides detailed, actionable information to maintain and repair the vehicle, saving on professional labor costs.
📋 Manual Details
Coverage Areas
Type Of Manual:
Workshop Service Repair Manual
Content Scope:
Comprehensive service and repair information
Page Count
Estimated Page Count:
Extensive (specific page count not provided, but described as 'complete' and 'every detail')
Manual Type
Manual Classification:
Factory Service Manual (implied by scope and detail)
Language
Language:
English
Format
File Format:
PDF
Delivery Method:
Instant Download
Specifications
Print Capability:
Fully Printable
Viewing Requirements:
Adobe PDF Reader
Extraction Requirements:
WinZip
Compatibility:
All Versions of Windows & Mac
📖 Manual Coverage
Systems Covered
Engine:
Detailed diagnosis, repair, and maintenance for all engine variants
Transmission:
Service and repair procedures for automatic and manual transmissions
Drivetrain:
Rear-wheel drive system, differentials, driveshafts, and axles
Suspension:
Front and rear suspension components, alignment, and shock absorber service
Steering:
Power steering system, steering rack, and column repair
Brakes:
Brake system diagnosis, repair, rotor and pad replacement, ABS system
Electrical:
Complete wiring diagrams, starter, alternator, battery, lighting, and accessory systems
HVAC:
Heating, ventilation, and air conditioning system diagnosis and repair
Fuel System:
Fuel pump, injectors, fuel lines, and tank service
Exhaust System:
Catalytic converter, mufflers, and exhaust pipe service
Cooling System:
Radiator, coolant, thermostat, and water pump service
Body And Frame:
Body panel removal and installation, structural repair information
Interior:
Trim panel removal, seat service, dashboard components
Safety Systems:
Airbag system diagnosis and service, seatbelt mechanisms
Procedures Included
Routine Maintenance:
Oil changes, fluid checks, filter replacements, spark plug replacement
Troubleshooting:
Diagnostic procedures for common and uncommon faults
Component Replacement:
Step-by-step instructions for replacing major and minor components
Diagnostic Charts:
Flowcharts and symptom-based troubleshooting guides
Specifications And Tolerances:
Torque values, clearances, fluid types and capacities
Technical Depth
Depth Of Information:
Covers basic maintenance to advanced engine and transmission rebuilds
Diagnostic Tools:
Information on required diagnostic tools and procedures
Diagrams And Illustrations:
Detailed illustrations and diagrams for clarity
Wiring Schematics:
Comprehensive electrical wiring diagrams
📊 Manual Specifications
File Format
Document Type:
Digital (PDF)
Print Quality
Print Resolution:
High (suitable for clear printing of text and diagrams)
Binding Type
Digital Binding:
N/A (Digital File)
Paper Type
Digital Paper Simulation:
N/A (Digital File - printable on demand)
⚙️ Engine Specifications
Primary Engine
Engine Code Base:
M111 (2.0L Supercharged Inline-4) and M112 (3.2L Supercharged V6 for SRT-6)
Performance
Standard Engine Displacement:
2.0 Liters
Standard Engine Configuration:
Inline 4-cylinder, Supercharged
Standard Engine Horsepower:
175 hp @ 5800 rpm
Standard Engine Torque:
190 lb-ft @ 3200 rpm
Srt6 Engine Displacement:
3.2 Liters
Srt6 Engine Configuration:
V6, Supercharged
Srt6 Engine Horsepower:
320 hp @ 6100 rpm
Srt6 Engine Torque:
310 lb-ft @ 3000 rpm
Fuel System
Fuel Induction:
Multi-point Fuel Injection (MPI) with Supercharger
Fuel Type:
Premium Unleaded Gasoline (91 octane or higher recommended)
🔧 Transmission
Standard
Standard Transmission Type:
6-speed Manual (on standard models), 5-speed Automatic
Optional
Optional Transmission Type:
5-speed Automatik (on base models), 6-speed Manual (on SRT-6)
Features
Transmission Fluid Spec:
Refer to manual for specific ATF (e.g., ATF+4 or equivalent for automatics), Manual transmission fluid GL-4 for manual.
📐 Dimensions
Exterior
Wheelbase:
94.5 inches (2400 mm)
Overall Length:
160.4 inches (4075 mm)
Overall Width:
69.5 inches (1765 mm)
Overall Height:
50.2 inches (1275 mm)
Weights
Curb Weight Base Model:
Approximately 3,131 lbs (1420 kg)
Curb Weight Srt6:
Approximately 3,307 lbs (1500 kg)
Cargo
Cargo Volume Roadster:
Approximately 7.7 cu ft (with top up)
Cargo Volume Coupe:
Approximately 11.3 cu ft
🛡️ Safety Features
Ratings
NHTSA Rollover Rating:
Four stars (for Roadster models)
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Esp:
Optional Electronic Stability Program (ESP), standard on SRT-6
Passive Features
Airbags:
Driver and passenger front airbags, side airbags (standard)
Rollover Protection:
Pop-up rollover bars (Roadster models)
💡 Technology Features
Infotainment
Audio System:
Available Boston Acoustics premium audio system, CD player, optional navigation system.
Driver Assistance
Cruise Control:
Standard cruise control.
Traction Control:
Traction control system (TCS) available on some models, standard on SRT-6.
Connectivity
Remote Keyless Entry:
Standard remote keyless entry and alarm system.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles or 12 months, whichever comes first (synthetic oil recommended)
Engine Air Filter:
Inspect every 7,500 miles, replace as needed, typically every 15,000-30,000 miles.
Cabin Air Filter:
Replace annually or every 15,000 miles.
Spark Plugs Standard:
Replace every 100,000 miles (Long Life Iridium Spark Plugs).
Transmission Fluid Change:
Automatic: Inspect every 30,000 miles, change if necessary. Manual: Check level periodically.
Fluid Specifications
Engine Oil Type:
SAE 0W-40 or 5W-40 Synthetic Engine Oil (API SM or higher).
Coolant Type:
Chrysler OAT (Organic Additive Technology) Coolant, Mopar Antifreeze/Coolant HOAT (Pink).
Brake Fluid Type:
DOT 3 or DOT 4 Brake Fluid.
Power Steering Fluid:
Pentosin CHF 11S or equivalent.
Known Issues
Supercharger Coupler Wear:
The supercharger snout coupler can wear out, leading to a loss of boost and a whining noise.
Convertible Top Mechanism:
Hydraulic lines and seals in the convertible top mechanism can develop leaks or fail.
Evap Emissions System:
Faulty purge valve or vent solenoid can trigger check engine lights.
Crankshaft Position Sensor:
Failure can lead to stalling and no-start conditions.
Heater Core Leaks:
Can cause coolant leaks into the cabin and a sweet smell.
📚 Vehicle History
Brand Heritage
Chrysler Positioning:
Chrysler aimed to offer a premium, European-styled sports car with a focus on design and performance.
Model Evolution
Platform Sharing:
Based on the second-generation Mercedes-Benz R170 SLK chassis.
Powertrain Development:
Utilized Mercedes-Benz engines and transmissions, with a Chrysler-developed supercharger for the standard models.
Production
Manufacturing Location:
Magna Steyr plant in Graz, Austria
Production Period:
2003-2008 (model years 2004-2008 are covered by this manual)
🏆 Awards & Recognition
Recognitions
Initial Reception:
Praised for its styling and European-influenced driving dynamics upon release.
Consumer Reports Ratings:
Variable consumer satisfaction ratings, with some models showing above-average reliability and others below.
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