Vehicle Segment:
        
        
            Rear-wheel drive sports car, based on Mercedes-Benz R170 platform
        
     
    
    
        
            Key Competitors:
        
        
            Porsche Boxster, BMW Z4, Audi TT, Honda S2000
        
     
    
    
        
            Design Origin:
        
        
            Co-developed with DaimlerChrysler (utilizing Mercedes-Benz SLK underpinnings)
        
     
    
        
            Body Styles:
        
        
            Roadster (convertible), SRT-6 Roadster, Coupe, SRT-6 Coupe
        
     
    
        
            Manual Value Proposition:
        
        
            Provides detailed, actionable information to maintain and repair the vehicle, saving on professional labor costs.
        
     
 
    
    
    
        
            Type Of Manual:
        
        
            Workshop Service Repair Manual
        
     
    
        
            Content Scope:
        
        
            Comprehensive service and repair information
        
     
    
    
        
            Estimated Page Count:
        
        
            Extensive (specific page count not provided, but described as 'complete' and 'every detail')
        
     
    
    
        
            Manual Classification:
        
        
            Factory Service Manual (implied by scope and detail)
        
     
    
    
    
    
    
        
            Delivery Method:
        
        
            Instant Download
        
     
    
    
        
            Print Capability:
        
        
            Fully Printable
        
     
    
        
            Viewing Requirements:
        
        
            Adobe PDF Reader
        
     
    
        
            Extraction Requirements:
        
        
            WinZip
        
     
    
        
            Compatibility:
        
        
            All Versions of Windows & Mac
        
     
 
    
    
    
        
            Engine:
        
        
            Detailed diagnosis, repair, and maintenance for all engine variants
        
     
    
        
            Transmission:
        
        
            Service and repair procedures for automatic and manual transmissions
        
     
    
        
            Drivetrain:
        
        
            Rear-wheel drive system, differentials, driveshafts, and axles
        
     
    
        
            Suspension:
        
        
            Front and rear suspension components, alignment, and shock absorber service
        
     
    
        
            Steering:
        
        
            Power steering system, steering rack, and column repair
        
     
    
        
            Brakes:
        
        
            Brake system diagnosis, repair, rotor and pad replacement, ABS system
        
     
    
        
            Electrical:
        
        
            Complete wiring diagrams, starter, alternator, battery, lighting, and accessory systems
        
     
    
        
            HVAC:
        
        
            Heating, ventilation, and air conditioning system diagnosis and repair
        
     
    
        
            Fuel System:
        
        
            Fuel pump, injectors, fuel lines, and tank service
        
     
    
        
            Exhaust System:
        
        
            Catalytic converter, mufflers, and exhaust pipe service
        
     
    
        
            Cooling System:
        
        
            Radiator, coolant, thermostat, and water pump service
        
     
    
        
            Body And Frame:
        
        
            Body panel removal and installation, structural repair information
        
     
    
        
            Interior:
        
        
            Trim panel removal, seat service, dashboard components
        
     
    
        
            Safety Systems:
        
        
            Airbag system diagnosis and service, seatbelt mechanisms
        
     
    
    
        
            Routine Maintenance:
        
        
            Oil changes, fluid checks, filter replacements, spark plug replacement
        
     
    
        
            Troubleshooting:
        
        
            Diagnostic procedures for common and uncommon faults
        
     
    
        
            Component Replacement:
        
        
            Step-by-step instructions for replacing major and minor components
        
     
    
        
            Diagnostic Charts:
        
        
            Flowcharts and symptom-based troubleshooting guides
        
     
    
        
            Specifications And Tolerances:
        
        
            Torque values, clearances, fluid types and capacities
        
     
    
    
        
            Depth Of Information:
        
        
            Covers basic maintenance to advanced engine and transmission rebuilds
        
     
    
        
            Diagnostic Tools:
        
        
            Information on required diagnostic tools and procedures
        
     
    
        
            Diagrams And Illustrations:
        
        
            Detailed illustrations and diagrams for clarity
        
     
    
        
            Wiring Schematics:
        
        
            Comprehensive electrical wiring diagrams
        
     
 
    
    
    
        
            Engine Code Base:
        
        
            M111 (2.0L Supercharged Inline-4) and M112 (3.2L Supercharged V6 for SRT-6)
        
     
    
    
        
            Standard Engine Displacement:
        
        
            2.0 Liters
        
     
    
        
            Standard Engine Configuration:
        
        
            Inline 4-cylinder, Supercharged
        
     
    
        
            Standard Engine Horsepower:
        
        
            175 hp @ 5800 rpm
        
     
    
        
            Standard Engine Torque:
        
        
            190 lb-ft @ 3200 rpm
        
     
    
        
            Srt6 Engine Displacement:
        
        
            3.2 Liters
        
     
    
        
            Srt6 Engine Configuration:
        
        
            V6, Supercharged
        
     
    
        
            Srt6 Engine Horsepower:
        
        
            320 hp @ 6100 rpm
        
     
    
        
            Srt6 Engine Torque:
        
        
            310 lb-ft @ 3000 rpm
        
     
    
    
        
            Fuel Induction:
        
        
            Multi-point Fuel Injection (MPI) with Supercharger
        
     
    
        
            Fuel Type:
        
        
            Premium Unleaded Gasoline (91 octane or higher recommended)
        
     
 
    
    
    
        
            Standard Transmission Type:
        
        
            6-speed Manual (on standard models), 5-speed Automatic
        
     
    
    
        
            Optional Transmission Type:
        
        
            5-speed Automatik (on base models), 6-speed Manual (on SRT-6)
        
     
    
    
        
            Transmission Fluid Spec:
        
        
            Refer to manual for specific ATF (e.g., ATF+4 or equivalent for automatics), Manual transmission fluid GL-4 for manual.
        
     
 
    
    
    
        
            NHTSA Rollover Rating:
        
        
            Four stars (for Roadster models)
        
     
    
    
        
            ABS:
        
        
            Standard Anti-lock Braking System (ABS)
        
     
    
        
            Esp:
        
        
            Optional Electronic Stability Program (ESP), standard on SRT-6
        
     
    
    
        
            Airbags:
        
        
            Driver and passenger front airbags, side airbags (standard)
        
     
    
        
            Rollover Protection:
        
        
            Pop-up rollover bars (Roadster models)
        
     
 
    
    
    
        
            Oil Change Interval:
        
        
            Every 7,500 miles or 12 months, whichever comes first (synthetic oil recommended)
        
     
    
        
            Engine Air Filter:
        
        
            Inspect every 7,500 miles, replace as needed, typically every 15,000-30,000 miles.
        
     
    
        
            Cabin Air Filter:
        
        
            Replace annually or every 15,000 miles.
        
     
    
        
            Spark Plugs Standard:
        
        
            Replace every 100,000 miles (Long Life Iridium Spark Plugs).
        
     
    
        
            Transmission Fluid Change:
        
        
            Automatic: Inspect every 30,000 miles, change if necessary. Manual: Check level periodically.
        
     
    
    
        
            Engine Oil Type:
        
        
            SAE 0W-40 or 5W-40 Synthetic Engine Oil (API SM or higher).
        
     
    
        
            Coolant Type:
        
        
            Chrysler OAT (Organic Additive Technology) Coolant, Mopar Antifreeze/Coolant HOAT (Pink).
        
     
    
        
            Brake Fluid Type:
        
        
            DOT 3 or DOT 4 Brake Fluid.
        
     
    
        
            Power Steering Fluid:
        
        
            Pentosin CHF 11S or equivalent.
        
     
    
    
        
            Supercharger Coupler Wear:
        
        
            The supercharger snout coupler can wear out, leading to a loss of boost and a whining noise.
        
     
    
        
            Convertible Top Mechanism:
        
        
            Hydraulic lines and seals in the convertible top mechanism can develop leaks or fail.
        
     
    
        
            Evap Emissions System:
        
        
            Faulty purge valve or vent solenoid can trigger check engine lights.
        
     
    
        
            Crankshaft Position Sensor:
        
        
            Failure can lead to stalling and no-start conditions.
        
     
    
        
            Heater Core Leaks:
        
        
            Can cause coolant leaks into the cabin and a sweet smell.
        
     
 
    
    
    
        
            Chrysler Positioning:
        
        
            Chrysler aimed to offer a premium, European-styled sports car with a focus on design and performance.
        
     
    
    
        
            Platform Sharing:
        
        
            Based on the second-generation Mercedes-Benz R170 SLK chassis.
        
     
    
        
            Powertrain Development:
        
        
            Utilized Mercedes-Benz engines and transmissions, with a Chrysler-developed supercharger for the standard models.
        
     
    
    
        
            Manufacturing Location:
        
        
            Magna Steyr plant in Graz, Austria
        
     
    
        
            Production Period:
        
        
            2003-2008 (model years 2004-2008 are covered by this manual)