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Mitsubishi Galant 2004-2009 Service Repair Workshop Manual

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The Mitsubishi Galant, specifically the ninth generation covering model years 2004 through 2009, represents a significant evolution in the mid-size sedan segment. Known for its blend of comfort, style, and...
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Mitsubishi Galant 2004-2009 Service Repair Workshop ManualMitsubishi Galant 2004-2009 Service Repair Workshop ManualMitsubishi Galant 2004-2009 Service Repair Workshop ManualMitsubishi Galant 2004-2009 Service Repair Workshop Manual
The Mitsubishi Galant, specifically the ninth generation covering model years 2004 through 2009, represents a significant evolution in the mid-size sedan segment. Known for its blend of comfort, style, and performance, this generation offered a range of engine options, including the robust 2.4L 4G64 inline-4 and powerful V6 variants such as the 3.0L 6G72 and 3.8L 6G75. These engines, paired with either 5-speed manual, 6-speed manual, or 4-speed automatic transmissions featuring Sportronic® shifting, provided a dynamic driving experience. The Galant's design, often noted for its aggressive styling, was complemented by a spacious interior and a suite of available features, aiming to provide value and reliability characteristic of the brand. This comprehensive service repair workshop manual is designed to be an indispensable resource for owners, independent mechanics, and technicians. It covers virtually all aspects of the Mitsubishi Galant, from routine maintenance procedures like oil changes and filter replacements to in-depth repair instructions for all major vehicle systems. Detailed diagnostic guidance, troubleshooting procedures, and essential technical specifications, including wiring schematics, are provided to facilitate accurate identification and resolution of issues. The manual’s content is vehicle-specific, mirroring the information used by authorized dealership technicians, ensuring accuracy and enabling users to maintain their Galant effectively and efficiently.
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Galant
Generation:
E10/E11A/E12A/E13A/E14A/E15A/E16A/E17A/E18A/E19A (Ninth Generation)
Years Covered:
2004, 2005, 2006, 2007, 2008, 2009
👋 Introduction
Market Position
Target Audience:
Vehicle owners with basic mechanical skills, independent auto service professionals, and those seeking informed discussions with technicians.
Competitive Analysis
Value Proposition:
Provides dealership-level repair and maintenance information, enabling cost savings on repairs and empowering users with knowledge.
Key Features
Content Quality:
Accurate, clear, concise text with diagrams, illustrations, and wiring schematics.
Content Uniqueness:
Vehicle-specific, not generic; exact same information used by authorized dealership technicians.
Usability:
Easy-to-follow, step-by-step instructions suitable for various skill levels.
📋 Manual Details
Coverage Areas
Primary Coverage:
Full Service, Repair, and Troubleshooting
Secondary Coverage:
Maintenance, Diagnostics, Specifications, Wiring Schematics
Page Count
Estimated Page Count:
Varies by specific vehicle configuration, but professional workshop manuals typically range from 1,500 to 3,000+ pages.
Manual Type
Type:
Service Repair Workshop Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Yes (including cylinder head, block, crankshaft, pistons, camshafts, timing system, oil pump, oil filter, cooling system, lubrication)
Engine Electrical:
Yes (including ignition system, starter motor, alternator, battery, ECU, sensors, actuators)
Emission Control:
Yes (including catalytic converter, EGR system, EVAP system, emission sensors)
Fuel System:
Yes (including fuel pump, injectors, fuel filter, fuel lines, throttle body, fuel tank, pressure regulator)
Clutch:
Yes (for manual transmission variants, including clutch disc, pressure plate, release bearing, hydraulic system)
Manual Transaxle:
Yes (for manual transmission variants, including gears, bearings, synchronizers, shifter mechanism, fluid specifications)
Automatic Transaxle:
Yes (for automatic transmission variants, including torque converter, planetary gear sets, clutch packs, valve body, transmission fluid, electronic controls)
Driveshaft And Axles:
Yes (including CV joints, axles, driveshafts, differential)
Suspension:
Yes (including struts, shock absorbers, control arms, ball joints, bushings, sway bars, wheel bearings)
Steering:
Yes (including power steering pump, steering rack/gearbox, tie rods, steering column, alignment specifications)
Restraint System:
Yes (including airbags, seat belts, pretensioners, SRS module)
Brake System:
Yes (including disc brakes, pads, rotors, calipers, ABS system, brake fluid, parking brake)
Body Interior Exterior:
Yes (including body panels, doors, hood, trunk, bumpers, glass, interior trim, upholstery, seating adjustments)
Body Electrical:
Yes (including lighting, power windows, power locks, mirrors, wipers, horn, dashboard instrumentation, fuses, relays)
HVAC:
Yes (including air conditioning compressor, refrigerant, evaporator, condenser, heater core, blower motor, climate controls)
Exhaust System:
Yes (including exhaust manifold, catalytic converter, muffler, pipes)
Procedures Included
Maintenance:
Yes (oil changes, filter replacements, fluid checks/changes, spark plug replacement, tire rotation, brake checks)
Troubleshooting:
Yes (diagnostic procedures, symptom-based troubleshooting guides, common fault codes)
Repair:
Yes (step-by-step repair instructions for all covered systems)
Diagnostics:
Yes (including use of diagnostic tools, interpreting scan tool data, circuit testing)
Wiring Schematics:
Yes (detailed electrical diagrams for all vehicle systems)
Installation:
Yes (for common replacement parts and accessories, where applicable).
Adjustment:
Yes (including door alignment, parking brake adjustment, headlight aim, suspension alignment specs).
Technical Depth
Depth:
Comprehensive (covers basic maintenance to complex repairs and diagnostics, equivalent to dealership technician level)
Cooling System
Cooling Components:
Yes (radiator, thermostat, water pump, hoses, fan)
Lubrication System
Lubrication Components:
Yes (oil pan, oil pump, oil filter, oil passages)
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Printability:
Yes, all pages are printable
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Software Requirements
Reader Requirement:
Adobe PDF Reader
Compatibility
Operating Systems:
All Versions of Windows and Mac
⚙️ Engine Specifications
Primary Engine
Engine Options:
Typically 2.4L 4G64, 3.0L 6G72 V6, and 3.8L 6G75 V6 (depending on market and trim)
Performance
2.4L 4G64 Hp:
Approximately 160-167 hp (specific output varies by year and market)
3.0L 6G72 V6 Hp:
Approximately 197-200 hp (specific output varies by year and market)
3.8L 6G75 V6 Hp:
Approximately 230-235 hp (specific output varies by year and market)
Fuel System
Fuel Delivery:
Multi-point fuel injection (MPI)
Engine Configuration
Engine Types:
Inline-4 Cylinder (4G64) and V-type 6 Cylinder (6G72, 6G75)
🔧 Transmission
Standard
Transmission Types:
5-speed manual and 4-speed automatic transaxles
Optional
Optional Transmissions:
6-speed manual transaxle (on certain performance models/trims)
Features
Automatic Features:
Sportronic® Shifting (manual shifting mode on automatic transmissions)
📐 Dimensions
Exterior
Wheelbase:
Approximately 106.3 inches (2700 mm)
Overall Length:
Approximately 188.2 inches (4780 mm)
Overall Width:
Approximately 70.3 inches (1786 mm)
Overall Height:
Approximately 56.5 inches (1435 mm)
Weights
Curb Weight:
Varies by engine and trim, generally from 3,200 to 3,600 lbs.
🛡️ Safety Features
Ratings
NHTSA Front Impact:
Good (for 2006 model, in specific test conditions)
IIHS Side Impact:
Acceptable (for 2006 model, in specific test conditions)
Active Features
Active Safety Features:
Anti-lock Braking System (ABS), Traction Control System (TCS) (available on some trims)
Passive Features
Passive Safety Features:
Front airbags, side-impact airbags (available), pretensioner seatbelts, LATCH child seat anchors.
💡 Technology Features
Infotainment
Infotainment Features:
Standard AM/FM/CD audio system, optional premium audio (e.g., Rockford Fosgate), optional in-dash CD changer.
Driver Assistance
Driver Assistance Features:
Cruise control, optional steering wheel audio controls.
Connectivity
Connectivity Options:
Basic audio connectivity, no modern Bluetooth or USB ports standard on most trims; aftermarket solutions available.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,750 miles or 3 months, but consult manual for specific synthetic oil recommendations and severe driving conditions.
Air Filter Replacement:
Every 30,000 miles or as needed based on visual inspection.
Spark Plug Replacement:
Refer to manual; typically around 60,000-100,000 miles depending on plug type (e.g., iridium).
Fluid Specifications
Engine Oil Spec:
Refer to manual; typically API SN or higher, SAE 5W-30 or 0W-20 for most gasoline engines.
Automatic Transmission Fluid:
Refer to manual; typically DIAQueen ATF-SP II M or equivalent.
Coolant Spec:
Refer to manual; typically long-life ethylene glycol based coolant, often pink or red.
Known Issues
Common Wear Items:
Strut mounts, control arm bushings, catalytic converter (on higher mileage vehicles), power steering pump leaks, occasional transmission issues on higher mileage units.
Engine Specific Notes:
4G64 engines are generally robust; V6 engines (6G72, 6G75) can experience oil leaks from valve covers or intake manifold gaskets over time.
📚 Vehicle History
Brand Heritage
Mitsubishi Brand Focus:
Known for value, reliability, and performance-oriented models. The Galant has historically been a mid-size sedan offering a balance of comfort and style.
Model Evolution
Ninth Generation Galant:
This generation, launched in 2003 (for the 2004 model year), adopted a more aggressive styling and offered more powerful V6 engine options, distinguishing itself from previous generations.
Production
Production Locations:
Primarily produced at Mitsubishi's North American manufacturing plant in Normal, Illinois, USA.
🏆 Awards & Recognition
Recognitions
Safety Awards:
NHTSA and IIHS ratings are available for specific model years, indicating varying levels of safety performance. Not a consistent recipient of major awards for this generation.
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