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Alfa Romeo 147 2004 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Alfa Romeo Model: 147 Year: 2004 Generation Generation: First Generation (937) Facelift: First Facelift (2004) 👋 Introduction Market Position Market Position: Premium compact hatchback, known...
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Alfa Romeo 147 2004 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Alfa Romeo
Model:
147
Year:
2004
Generation
Generation:
First Generation (937)
Facelift:
First Facelift (2004)
👋 Introduction
Market Position
Market Position:
Premium compact hatchback, known for sporty driving dynamics and stylish Italian design.
Target Audience:
Enthusiasts, owners seeking to perform DIY maintenance and repairs, and independent workshops.
Competitive Analysis
Competitors:
Volkswagen Golf, BMW 1 Series, Audi A3, Ford Focus, Honda Civic.
Key Features
Key Features:
Sporty handling, distinctive styling, variety of efficient engines, premium interior.
Design Philosophy:
Emphasizes Italian flair and sporty driving characteristics, often referred to as a 'hot hatch' with premium aspirations.
Value Proposition:
Enables owners to save significantly on labor costs by performing maintenance and repairs themselves, empowering them with factory-level knowledge.
📋 Manual Details
Coverage Areas
Coverage Areas:
All Styles Covered, Complete Official Full Factory Service Repair
Page Count
Page Count Estimate:
Hundreds of pages
Print Options:
Option to print entire manual or selected pages as needed.
Manual Type
Manual Type:
Factory Service Repair Manual
Manual Origin:
Actual Genuine Factory Repair Manuals, not 3rd party.
Content Source:
Original factory documentation used by professional technicians.
Language
Language:
English
Format
Format:
PDF Download (ISO File)
Delivery Method:
Instant download link provided after payment.
📖 Manual Coverage
Systems Covered
Systems Covered:
General Maintenance, Troubleshooting, Engine Service/Repair, Transmission Service/Repair, Brake System, Wiring Diagram, Electrical System, Suspension, Periodic Lubrication, Steering, Cooling System, Fuel Injection/Fuel System, Emission System, Heater/Air Conditioning, Engine Control System, Chassis/Body, Restraint System, Interior, Differential/Drive, Axle
Engine Control System:
Detailed coverage of the Engine Control Module (ECM) functions, sensor inputs, actuator outputs, and diagnostic trouble codes (DTCs).
Restraint System:
Information on airbag system operation, diagnosis, replacement of components, and seatbelt pre-tensioner systems.
Chassis Body:
Covers frame construction, body panels, doors, hinges, latches, chassis rigidity, rust prevention, and underbody treatments.
Interior:
Detailed information on dashboard components, seating systems, trim panels, sound insulation, and interior lighting.
Wiring Diagram:
Comprehensive, detailed wiring diagrams for all electrical systems, aiding in diagnosis and repair of electrical faults.
Cooling System:
Radiator, fan operation, thermostat, water pump, coolant flow, heater matrix, and diagnosis of overheating issues.
Suspension:
Front MacPherson struts, rear independent multi-link suspension. Includes detailed procedures for component replacement, alignment, and troubleshooting.
Steering:
Hydraulic power steering system diagnosis and repair, steering column components, and wheel alignment procedures.
Heater Air Conditional:
HVAC system operation, diagnosis of cooling/heating faults, refrigerant system service, and component replacement.
Procedures Included
Procedures Included:
Maintenance, Troubleshooting, Repair, Rebuild, Refurbish, Restoration, Diagnostic procedures, Repair procedures, Tuning
Diagnostic Procedures:
Comprehensive diagnostic procedures for all major systems, including engine management, ABS, airbags, and climate control. Fault code interpretation and troubleshooting flowcharts.
Repair Procedures:
All diagnostic and repair procedures are covered in great detail, from minor adjustments to major component overhauls.
Technical Depth
Technical Depth:
Step-by-step guidance, Advanced troubleshooting, Detailed illustrations, Drawings, Photos, Inset views for detailed part examination, Notes, Cautions, Warnings, Detailed substeps
Illustrations Detail:
Includes detailed illustrations, drawings, and photos to guide every procedure, with enlarged insets for part examination.
Instructional Format:
Numbered instructions, detailed substeps, notes, cautions, and warnings for clarity and safety.
📊 Manual Specifications
File Format
File Format:
ISO File / PDF
Searchable Text:
Yes, the PDF is likely text-searchable, facilitating quick information retrieval.
Print Quality
Print Quality:
High Resolution, Printable without restriction
Usability:
Printable on any standard printer, allowing for convenient use in a workshop environment.
Binding Type
Binding Type:
Digital Download (Printable on demand)
Paper Type
Paper Type:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Engine Options 2004:
1.6 TS (16v), 2.0 TS (16v), 1.9 JTD (16v Diesel), 2.0 JTD (16v Diesel). Specific engine codes vary by market and trim.
Engine Displacements Note:
Common engines include 1.6L, 1.8L, 2.0L petrol (Twin Spark) and 1.9L, 2.0L diesel (JTD).
Engine Variations Note:
Includes naturally aspirated petrol engines and turbodiesel engines, with varying power outputs.
Performance
Performance Note:
Performance varies significantly by engine. Petrol 'Twin Spark' engines offer spirited performance with a characteristic engine note. JTD diesel engines provide strong torque and fuel efficiency.
Engine Note:
Twin Spark engines (e.g., 2.0 TS) are known for their responsive nature and variable valve timing.
Fuel System
Fuel System Type:
Multi-point Fuel Injection (MPI) for petrol engines, Common Rail Direct Injection (CRDI) for JTD diesel engines.
Fuel Type:
Unleaded gasoline (Petrol) for TS engines, Diesel for JTD engines.
🔧 Transmission
Standard
Standard Transmission:
5-speed or 6-speed Manual Transmission (depending on engine).
Optional
Optional Transmission:
Selespeed (Automated Manual Transmission) was an optional feature on certain models.
Features
Transmission Features:
Designed for sporty driving, offering precise gear changes. Selespeed offers automatic shifting via steering wheel paddles or a gear selector.
Transmission Fluid Type:
Manual transmissions typically use API GL-4 or GL-5 gear oil. Selespeed requires specific ATF fluid compatible with its hydraulic system.
📐 Dimensions
Exterior
Exterior Dimensions Note:
Specific dimensions are model-dependent and vary slightly by trim and body style (3-door or 5-door). Length approx. 4253mm, Width approx. 1764mm, Height approx. 1458mm.
Wheelbase Mm:
Approximately 2600 mm.
Interior
Interior Dimensions Note:
Sporty and driver-focused cabin with good ergonomics. Seating for 5 occupants.
Cargo
Cargo Capacity Litres:
Approximately 300 litres, expandable with rear seats folded.
Weights
Curb Weight Kg Estimate:
1200 - 1450 kg, depending on engine and specification.
🛡️ Safety Features
Ratings
Euro Ncap Rating:
Five-star Euro NCAP rating for adult occupant protection.
Active Features
Active Safety Features:
ABS (Anti-lock Braking System) with EBD (Electronic Brakeforce Distribution), VDC (Vehicle Dynamic Control - Electronic Stability Program), Traction Control System (TCS).
Brake System Description:
Front ventilated discs, rear solid or ventilated discs depending on engine/trim. Bosch ABS system with EBD.
Passive Features
Passive Safety Features:
Front, side, and window airbags, Active front head restraints, Seatbelt pre-tensioners.
💡 Technology Features
Infotainment
Infotainment Features 2004:
Optional CD player with radio, potentially with steering wheel controls. Basic trip computer.
Driver Assistance
Driver Assistance Features:
ABS, EBD, VDC (ESP), Traction Control.
Connectivity
Connectivity Features:
Limited by 2004 standards; basic audio connectivity.
🔧 Maintenance
Service Intervals
Service Intervals Note:
Typical interval is 12,500 miles or 12 months, whichever comes first. Specific intervals for timing belt replacement are critical (e.g., around 60,000 miles or 5 years for TS engines).
Timing Belt Replacement Note:
Critical for Twin Spark engines; failure to replace can lead to catastrophic engine damage. Manual will specify exact intervals and procedures.
Fluid Specifications
Engine Oil Specification:
API SN/CF, ACEA C3 or C2, SAE 5W-40 or 10W-40 (refer to manual for specific engine recommendations).
Coolant Specification:
Paraflu UP (Blue) or equivalent OAT (Organic Acid Technology) coolant, diluted 50% with distilled water.
Brake Fluid Specification:
DOT 4.
Power Steering Fluid:
Typically Dexron III or equivalent ATF fluid.
Transmission Oil Capacity Manual:
Approximately 2.0-2.2 liters (refer to manual for exact engine/gearbox variation).
Known Issues
Known Issues:
Alfa Romeo Twin Spark ignition coils and spark plug wear, ABS sensor failures, minor electrical gremlins, wear on suspension components (bushings, ball joints), timing belt on TS engines needs strict adherence to replacement schedule.
Common Maintenance Items:
Regular replacement of spark plugs, ignition coils, air filters, fuel filters, and checking of suspension wear are important.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Alfa Romeo boasts a long and storied history in motorsport and performance automotive manufacturing, known for its passion and engineering prowess.
Brand Identity:
Known for building cars with character, engaging driving experiences, and a distinctly Italian aesthetic.
Model Evolution
Model Evolution 147:
The 147 was launched in 2000 as a replacement for the 145/146 series. The 2004 model represents the first significant facelift, introducing revised styling and improved features.
Platform:
Based on the Fiat Group Premium Platform (Type 182), shared with the Fiat Stilo and Lancia Lyra.
Production
Production Period:
2000 - 2010.
🏆 Awards & Recognition
Recognitions
European Awards:
Awarded 'Most Beautiful Car of the Year' at the Turin Motor Show in 2000. Shortlisted for European Car of the Year.
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