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Aprilia Atlantic 125 200 2004 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Aprilia Model: Atlantic 125 / 200 Year: 2004 Vehicle Type: Scooter Codes Engine Code 125: LEADER M208M Engine Code 200: LEADER M320M 👋 Introduction Market...
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Type: Motorcycle
Vendor:
Sku: 81985
Aprilia Atlantic 125 200 2004 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
Atlantic 125 / 200
Year:
2004
Vehicle Type:
Scooter
Codes
Engine Code 125:
LEADER M208M
Engine Code 200:
LEADER M320M
👋 Introduction
Market Position
Segment:
Mid-size maxi-scooter
Target Audience:
Commuters, urban riders seeking comfort and practicality.
Competitive Analysis
Key Competitors:
Yamaha X-MAX, Suzuki Burgman, Honda SH series (depending on market).
Key Features
Design:
Comfortable seating, ample under-seat storage, aerodynamic fairing for rider protection.
Engine Performance:
Offers a balance of urban maneuverability and highway capability.
Handling:
Designed for stable and comfortable riding characteristics.
📋 Manual Details
Coverage Areas
Manual Coverage:
Comprehensive service and repair instructions
Page Count
Page Count:
Estimated 300-400 pages (typical for this type of manual)
Manual Type
Manual Type:
Workshop Manual / Service Manual / Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, disassembly, inspection, maintenance, repair of all internal and external components.
Fuel System:
Carburetor (or fuel injection for specific markets), fuel pump, fuel lines, fuel filter, fuel tank.
Ignition System:
CDI unit, ignition coil, spark plug, wiring.
Cooling System:
Radiator, coolant hoses, thermostat, water pump, fan.
Exhaust System:
Exhaust pipes, muffler, catalytic converter (if applicable).
Transmission Drivetrain:
CVT (Continuously Variable Transmission) assembly, drive belt, pulleys, clutch, gearbox (if applicable).
Brakes:
Hydraulic brake system, front and rear brake calipers, master cylinders, brake lines, brake pads, brake discs, parking brake.
Suspension:
Front fork assembly, rear shock absorber(s), swingarm, linkage (if applicable).
Steering:
Handlebar, steering stem, headstock bearings.
Electrical System:
Battery, starter motor, alternator/stator, lighting system (headlight, taillight, turn signals), horn, wiring diagrams, fuses, relays.
Chassis Frame:
Frame inspection, mounting points, removal and installation of major chassis components.
Bodywork Trim:
Fairings, seat, floorboards, storage compartments, plastics, graphics.
Procedures Included
Scheduled Maintenance:
Oil changes, filter replacements, spark plug checks/replacement, air filter cleaning/replacement, brake fluid checks/replacement, coolant checks/replacement, drive belt inspection/replacement.
Troubleshooting:
Diagnostic procedures for common problems, fault finding guides, symptom-based solutions.
Engine Repair:
Piston and cylinder inspection/replacement, valve clearance adjustment, crankshaft and connecting rod checks, head gasket replacement.
Transmission Repair:
CVT component inspection, drive belt tensioning and replacement, clutch adjustment.
Brake Service:
Brake pad replacement, caliper servicing, master cylinder bleeding, brake fluid flush.
Suspension Service:
Front fork oil change and seal replacement, rear shock absorber inspection and replacement.
Electrical Diagnostics:
Wiring harness inspection, component testing (starter, stator, etc.), troubleshooting electrical faults using wiring diagrams.
Bodywork Removal Installation:
Step-by-step instructions for removing and reinstalling fairings, panels, and trim.
Technical Depth
Depth:
Detailed technical procedures suitable for professional mechanics and experienced DIY enthusiasts.
Torque Specifications:
Includes torque values for all critical fasteners.
Clearances Tolerances:
Specifications for valve clearances, piston ring gaps, bearing clearances, etc.
Wiring Diagrams:
Comprehensive electrical system wiring diagrams.
📊 Manual Specifications
File Format
File Format:
PDF
Searchability:
Likely text-searchable (if professionally produced/scanned).
Print Quality
Print Quality:
Designed for clear printing of text and diagrams.
Binding Type
Binding Type:
N/A (Digital PDF Download)
Paper Type
Paper Type:
N/A (Digital PDF Download)
⚙️ Engine Specifications
Primary Engine
Engine Type 125:
4-stroke, liquid-cooled, SOHC, 4-valve
Engine Type 200:
4-stroke, liquid-cooled, SOHC, 4-valve
Displacement 125:
124.9 cc
Displacement 200:
198 cc
Bore X Stroke 125:
57 mm x 48.6 mm (approximate)
Bore X Stroke 200:
69 mm x 53.2 mm (approximate)
Compression Ratio:
12.5:1 (typical for LEADER engines)
Performance
Horsepower 125:
Approx. 15 HP @ 8,250 RPM
Horsepower 200:
Approx. 21 HP @ 8,250 RPM
Torque 125:
Approx. 12.3 Nm @ 7,000 RPM
Torque 200:
Approx. 18.2 Nm @ 6,500 RPM
Fuel System
Fuel Delivery 125:
Carburetor (likely a 30mm Mikuni or similar)
Fuel Delivery 200:
Carburetor (likely a 32mm or 34mm Keihin/Mikuni or similar)
Fuel Type:
Unleaded gasoline (RON 95 or higher)
Fuel Tank Capacity:
Approx. 9.5 Liters
🔧 Transmission
Standard
Transmission Type:
Automatic CVT (Continuously Variable Transmission)
Clutch Type:
Automatic centrifugal dry clutch
Features
Drive System:
Belt drive to rear wheel
Gear Ratios:
Variable (CVT)
Transmission Fluid Spec:
Specific CVT fluid (refer to manual for exact type and capacity)
📐 Dimensions
Exterior
Length:
Approx. 2150 mm
Width:
Approx. 780 mm
Height:
Approx. 1400 mm (seat height)
Wheelbase:
Approx. 1550 mm
Weights
Dry Weight 125:
Approx. 172 kg
Dry Weight 200:
Approx. 174 kg
Gross Vehicle Weight Rating:
Refer to vehicle VIN plate/manual
Tires
Front Tire Size:
110/70-16
Rear Tire Size:
130/70-16
Wheels
Wheel Type:
Alloy
Wheel Bolt Pattern:
N/A (Scooter specific hub design)
🛡️ Safety Features
Ratings
Crash Test Ratings:
Not typically rated by standard automotive bodies.
Active Features
Braking System:
Hydraulic disc brakes front and rear.
Parking Brake:
Integrated parking brake mechanism.
Passive Features
Lighting:
Halogen headlight, LED taillight and turn signals (typical).
💡 Technology Features
Infotainment
Dashboard:
Analog and digital instrumentation (speedometer, tachometer, fuel gauge, clock, coolant temp).
Driver Assistance
ABS:
ABS was an optional feature on some models/markets, check specific vehicle.
Connectivity
Charging Port:
Likely a 12V auxiliary socket for charging devices.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 5,000-7,000 km or annually (refer to manual for exact interval and oil type).
Air Filter Maintenance:
Clean every 5,000 km, replace every 10,000-15,000 km (or as needed based on conditions).
Spark Plug Replacement:
Inspect every 10,000 km, replace every 20,000-30,000 km.
Drive Belt Inspection:
Inspect every 10,000 km, replace every 20,000-30,000 km (or based on wear).
Brake Fluid Change:
Every 2 years or 20,000 km.
Coolant Change:
Every 2-3 years or 20,000-30,000 km.
Fluid Specifications
Engine Oil Type:
Synthetic SAE 5W-40 or 10W-40 (API SG/SH/SJ or higher)
Engine Oil Capacity:
Approx. 1.2 - 1.4 Liters (with filter change)
Coolant Type:
Ethylene glycol-based coolant with anti-corrosion additives (e.g., Piaggio/Aprilia brand coolant or equivalent)
Brake Fluid Type:
DOT 4
Known Issues
Common Problems:
Potential for wear on CVT components (belt, rollers) at higher mileage, occasional electrical gremlins if not maintained, carburation adjustments might be needed over time.
📚 Vehicle History
Brand Heritage
Manufacturer:
Aprilia, an Italian manufacturer with a strong racing pedigree in motorcycles and scooters.
Model Evolution
Lineage:
Part of Aprilia's popular Atlantic line of maxi-scooters, known for their blend of performance and comfort.
Production
Production Period:
The Atlantic range was produced in various iterations from the early 2000s onwards.
Manufacturing Location:
Italy (primarily)
🏆 Awards & Recognition
Recognitions
Awards:
While specific awards for the 2004 Atlantic are not widely publicized, Aprilia's scooters generally receive positive reviews for performance and handling in their class.
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