Positioning:
Premium luxury grand tourer, positioned above the 3 and 5 Series, competing with Mercedes-Benz CL-Class, Lexus SC, and higher-end coupes/convertibles.
Competitors 2004:
Mercedes-Benz CL-Class (W215), Lexus SC 430, Jaguar XK Series
Design Philosophy:
Elegant styling, powerful engines, advanced technology, refined driving dynamics, luxurious interior.
Body Styles:
E63 (2-door Coupe), E64 (2-door Convertible with folding hardtop).
Full Model Range:
Yes (All E63/E64 models for 2004)
Estimated Pages:
Over 2000 (typical for comprehensive dealer manuals)
Type:
Service and Repair Manual
Format:
Digital (PDF implied, as common for such manuals)
Engine Systems:
Engine mechanical, fuel system, ignition system, cooling system, lubrication system, exhaust system, engine management (DME)
Transmission Systems:
Automatic transmission (e.g., ZF 6HP series), manual transmission (if applicable), clutch, transfer case (if applicable)
Chassis Systems:
Suspension (front/rear), steering system, braking system (including ABS/DSC), wheels and tires
Electrical Systems:
Body control modules (BCM), comfort systems (e.g., HVAC, seats, windows), lighting, audio/infotainment, navigation, instrument cluster, wiring diagrams, fuse/relay locations
Body And Trim:
Exterior body panels, interior trim, doors, windows, convertible top mechanism (for E64), sunroof
Routine Maintenance:
Oil change, filter replacement, spark plug replacement, fluid level checks and top-ups, brake pad/rotor replacement, belt replacement
Diagnostic Procedures:
Troubleshooting guides, fault code interpretation, common failure analysis, component testing
Repair And Rebuild:
Engine disassembly/assembly, transmission overhaul, suspension component replacement, brake caliper overhaul, electrical component repair
Calibration And Programming:
Steering angle sensor calibration, ABS/DSC module adaptation, fuel injector coding, electronic module initialization
Depth:
Comprehensive (A-Z), technician-level detail
Wiring Diagrams:
Detailed electrical schematics for all systems
Torque Specifications:
Precise torque values for all fasteners
Special Tools:
Identification and usage of BMW-specific tools
Engine Code And Description:
N62B48 (4.8L V8)
Horsepower:
360 hp @ 6000 rpm
Torque:
361 lb-ft @ 3400 rpm
Engine Management:
Bosch Motronic ME9.2
Injection Type:
Sequential Multi-Point Fuel Injection (SFI)
Fuel Type:
Premium Unleaded Gasoline (91+ Octane)
Variable Valve Timing:
Double VANOS
Variable Valve Lift:
VALVETRONIC (on some variants/later models, but N62 typically uses Valvetronic on intake cam)
Block Material:
Aluminum Alloy
Head Material:
Aluminum Alloy
Bore X Stroke:
94.0 mm x 85.5 mm
Transmission Type:
6-speed Automatic (e.g., ZF 6HP26)
Transmission Type:
6-speed Manual (available on some models/markets)
Automatic Modes:
Steptronic (manual shifting capability), Sport Mode
Fluid Type Automatic:
BMW LT-3 (or equivalent ZF fluid)
Fluid Type Manual:
BMW MTF LT-2 (or equivalent)
NHTSA Front Impact:
5-star (2004 Model Year Testing)
IIHS Side Impact:
Good (Good rating, as of available data for the generation)
Stability Control:
Dynamic Stability Control (DSC), Dynamic Traction Control (DTC)
Braking System:
Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), Brake Assist
Airbags:
Frontal airbags (driver/passenger), front side-impact airbags, head protection system (HPS)
Seatbelts:
Pretensioners, force limiters, active headrests (front)
System:
iDrive infotainment system with Central Control Display (CCC - Car Communication Computer)
Features:
Navigation system, radio, CD player, optional TV tuner, climate control integration, Bluetooth connectivity (optional/via adapter).
Parking Assistance:
Front and Rear Park Distance Control (PDC)
Lighting:
Adaptive Xenon headlights, Angel Eyes (daytime running lights)
Telematics:
BMW Assist (subscription service for emergency/concierge calls)
Climate Control:
Automatic climate control with dual/multi-zone operation
Seats:
Power-adjustable front seats with memory, heated and ventilated seat options
Oil Change Interval:
Condition-based service (CBS) system, typically around 10,000-15,000 miles or annually. Consult manual for specific CBS indicators.
Brake Fluid Change:
Every 2 years, regardless of mileage.
Spark Plug Replacement:
Around 60,000 miles for V8 engines (check specific recommendations).
Engine Oil Specification:
BMW Longlife-01 (LL-01) or BMW Longlife-04 (LL-04), SAE 0W-30 or 5W-30. Consult manual for exact viscosity based on climate.
Coolant Specification:
BMW Blue Antifreeze/Coolant (G48) or equivalent.
Power Steering Fluid:
Pentosin CHF 11S or BMW PSF-4.
Common N62 Issues:
Valve stem seals (oil consumption), oil separator (crankcase ventilation system), coolant expansion tank leaks, VANOS solenoids, starter motor failure.
Common E63 E64 Issues:
CCC/iDrive system glitches, convertible top hydraulic issues (E64), water pump failure (electric on later N62 variants), fuel injector issues, ABS/DSC sensor failures.
Bmw Legacy:
BMW's long history in producing sporty, driver-focused luxury vehicles, building upon the success of previous coupe and convertible models.
Predecessors:
BMW 8 Series (E31), BMW 6 Series (E24)
Generation Introduction:
The E63/E64 generation was introduced in 2003 for the E63 (Coupe) and 2004 for the E64 (Convertible), replacing the E31 8 Series and the previous 6 Series lineage with a more modern design and technology.
Manufacturing Plant:
Dingolfing, Germany
