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BMW M3 2004 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: M3 Year: 2004 Codes Chassis Code: E46 Engine Code: S54 👋 Introduction Market Position Positioning: The BMW M3 (E46) is a high-performance variant...
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BMW M3 2004 Factory Service Repair ManualBMW M3 2004 Factory Service Repair ManualBMW M3 2004 Factory Service Repair ManualBMW M3 2004 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
M3
Year:
2004
Codes
Chassis Code:
E46
Engine Code:
S54
👋 Introduction
Market Position
Positioning:
The BMW M3 (E46) is a high-performance variant of the 3 Series, celebrated for its exceptional handling, powerful engine, and driver-focused experience, positioned as a premium sports coupe/convertible.
Competitive Analysis
Competitors:
Porsche 911 (996), Mercedes-Benz C32 AMG, Audi RS4 (B5/B7).
Key Features
Performance Focus:
The E46 M3 is renowned for its naturally aspirated S54 inline-six engine, balanced chassis, and engaging driving dynamics.
Manual Utility:
This manual is indispensable for owners and technicians seeking to maintain, diagnose, and repair the complex systems of the E46 M3 to factory standards.
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete service and repair information for the 2004 BMW M3 (E46)
Secondary Coverage:
Diagnostics, troubleshooting, maintenance schedules, specifications
Page Count
Estimated Pages:
1000+
Manual Type
Type:
Factory Service Manual (FSM) / Repair Manual
Language
Language:
English
Format
Format:
Digital Download (PDF)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine (S54B32), cooling system, fuel system, exhaust system, clutch, transmission (SMG/Manual), differential, driveshafts
Chassis:
Suspension (front/rear), steering system, braking system (including DSC), wheel and tire specifications
Electrical:
Battery, charging system, ignition system, lighting, instrumentation, power accessories, DME (Digital Motor Electronics), wiring diagrams
Body:
Body panels, doors, windows, convertible top (if applicable), interior trim, HVAC system
Procedures Included
Maintenance:
Oil changes, filter replacements, spark plug service, fluid checks and changes, belt inspections
Repair:
Engine rebuilds, transmission overhaul, brake caliper replacement, suspension component replacement, electrical component diagnosis and repair
Diagnostics:
Fault code interpretation, diagnostic procedures for all major systems, troubleshooting flowcharts
Troubleshooting:
Systematic troubleshooting for common and uncommon issues, component testing procedures
Technical Depth
Depth:
Comprehensive; covers basic maintenance to complete engine and transmission overhauls, advanced electrical diagnostics, and bodywork repair.
Diagnostic Tools:
Mentions procedures for use with BMW's official diagnostic tools (e.g., DIS, ISTA/D) and general OBD-II scanning.
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Searchability:
Likely text-searchable (depending on original scan quality)
Print Quality
Printability:
Designed for printing, allowing users to print specific sections or the entire manual.
Binding Type
Binding Recommendation:
Spiral binding recommended for ease of use while working in the shop.
Paper Type
Recommended Paper:
High-quality, durable paper for shop use.
⚙️ Engine Specifications
Primary Engine
Engine Model:
S54B32
Engine Type:
Naturally Aspirated Inline-6
Displacement:
3.2 Liters (3246 cc)
Performance
Horsepower:
333 hp @ 7900 rpm
Torque:
262 lb-ft @ 4900 rpm
Redline:
8000 rpm
Fuel System
Induction:
Individual Throttle Bodies (ITBs), Sequential Electronic Fuel Injection (SEFI)
Fuel Type:
Premium Unleaded Gasoline (91+ Octane)
Engine Management
Dme Model:
MS43 or MS43.1
🔧 Transmission
Standard
Type Standard:
6-speed Manual Transmission (Getrag 420G)
Optional
Type Optional:
6-speed Sequential Manual Gearbox (SMG II)
Features
Clutch Type:
Hydraulically Actuated Single Dry Plate Clutch
Differential:
Limited-Slip Differential (M Variable Lock)
📐 Dimensions
Exterior
Coupe Length:
181.5 inches (4610 mm)
Coupe Width:
71.5 inches (1816 mm)
Coupe Height:
54.3 inches (1380 mm)
Wheelbase:
107.4 inches (2729 mm)
Weights
Curb Weight Coupe Manual:
3459 lbs (1569 kg)
Curb Weight Coupe Smg:
3505 lbs (1590 kg)
Gross Vehicle Weight Rating:
4740 lbs (2150 kg)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
4/5 Stars (Driver/Passenger)
IIHS Side Impact:
Good
Active Features
Traction Control:
Dynamic Stability Control (DSC)
Braking:
Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD)
Passive Features
Airbags:
Front dual-stage airbags, front side-impact airbags
Seat Belts:
3-point inertia-reel seatbelts with front force limiters
💡 Technology Features
Infotainment
Head Unit:
BMW Business CD, BMW Professional CD, optional navigation system
Audio System:
Standard 6-speaker system, optional Harman Kardon premium audio
Driver Assistance
Stability Control:
Dynamic Stability Control (DSC)
Cruise Control:
Standard cruise control system
Connectivity
Bluetooth:
Optional Bluetooth integration for hands-free calling (often requiring a specific phone cradle)
🔧 Maintenance
Service Intervals
Oil Change Interval Bmw Recommendation:
Variable, based on 'Condition Based Service' (CBS) system, typically around 15,000 miles or annually.
Spark Plug Replacement Interval:
Approximately 60,000 miles
Coolant Flush Interval:
Every 2-3 years or 30,000 miles
Fluid Specifications
Engine Oil Type:
BMW Longlife-01 (LL-01) Synthetic, SAE 0W-40 or 5W-30
Engine Oil Capacity:
6.9 US quarts (6.5 liters)
Coolant Type:
BMW Blue Antifreeze/Coolant (G48)
Brake Fluid Type:
DOT 4 (low viscosity recommended)
Transmission Fluid Manual:
SAE 75W-90 Synthetic Gear Oil (e.g., Castrol TWS) or BMW recommended equivalent
Transmission Fluid Smg:
Pentosin CHF 11S (Hydraulic Fluid)
Known Issues
Subframe Mounts:
Cracking or separation of rear subframe mounting points
Rod Bearings:
Potential wear of connecting rod bearings due to high-performance operation (especially with aggressive driving)
Vanos:
Potential issues with the Variable Valve Timing (VANOS) system, including solenoids and seals
Smg Pump:
SMG hydraulic pump failure or accumulator issues
📚 Vehicle History
Brand Heritage
Bmw M Division:
BMW M GmbH (formerly Motorsport) has a legacy of producing high-performance road cars derived from racing technology.
Model Evolution
E46 M3 Introduction:
Introduced in 2000 as the high-performance variant of the E46 3 Series platform.
S54 Engine Heritage:
The S54 engine is a successor to the acclaimed S50 engine found in earlier M3 generations.
Production
Production Years:
2000-2006 (E46 M3)
Manufacturing Location:
Regensburg, Germany
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best:
Named to Car and Driver's '10Best' list multiple times.
Motor Trend:
Often praised by automotive publications for its performance and handling characteristics.
Certifications
Engine Technology:
S54 engine features BMW's Double VANOS (variable camshaft timing) and individual throttle bodies, earning accolades for its responsiveness and high-revving nature.
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