Chevrolet Chevy SSR Complete Workshop Service Repair Manual 2004

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🏷️ Basic Information Identification Make: Chevrolet Model: SSr Year: 2004 Codes Vehicle Chassis Code: GMT366 👋 Introduction Market Position Segment: Retractable Hardtop Sports Pickup Truck / Personal Luxury Vehicle Competitive...

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Type: Car

Vendor:

Sku: 583943

Tags: 2004 Car Cars Chevrolet Chevy SSR SSR

Product variants

Description

🏷️ Basic Information

Identification

Make:

Chevrolet

Model:

Year:

Codes

Vehicle Chassis Code:

GMT366

👋 Introduction

Market Position

Segment:

Retractable Hardtop Sports Pickup Truck / Personal Luxury Vehicle

Competitive Analysis

Competitors:

While in a unique segment, it competed in spirit with high-performance personal luxury vehicles and niche trucks.

Key Features

Design Philosophy:

Retro-futuristic styling inspired by classic Chevrolet trucks, combined with modern sports car performance and luxury.

Unique Selling Proposition:

Power-retractable hardtop roof, V8 engine options, rear-wheel-drive platform, and distinctive styling.

📋 Manual Details

Coverage Areas

Coverage:

Complete Workshop Service Repair

Page Count

Estimated Page Count:

2000+

Manual Type

Type:

Service and Repair Manual

Language

Language:

English

Format

Format:

Digital (PDF)

📖 Manual Coverage

Systems Covered

Powertrain:

Engine, Transmission, Drivetrain, Fuel System, Exhaust System

Chassis:

Suspension, Steering, Brakes, Wheels, Tires

Electrical:

Wiring Diagrams, Lighting, Instrumentation, Audio System, Power Accessories, ECM/PCM

Body:

Exterior Panels, Interior Trim, Convertible Top Mechanism, HVAC System

Procedures Included

Maintenance:

Scheduled Maintenance, Fluid Changes, Filter Replacements, Lubrication

Diagnostics:

Troubleshooting Guides, Diagnostic Trouble Codes (DTCs), Symptom-Based Diagnostics

Repair:

Component Removal and Installation, Overhaul Procedures, Adjustment Specifications

Technical:

Component Disassembly and Reassembly, Torque Specifications, Clearances

Technical Depth

Depth:

Comprehensive: From basic maintenance to full engine/transmission rebuilds and advanced electrical diagnostics.

📊 Manual Specifications

File Format

Digital Format:

Searchable PDF with high-resolution diagrams and schematics.

Print Quality

Diagram Resolution:

High-resolution, suitable for printing detailed diagrams.

Binding Type

Binding:

N/A (Digital Format)

Paper Type

Paper Quality:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine

Engine Code:

Vortec 5300 (LM4)

Displacement:

5.3 Liters (323 cu in)

Configuration:

90-degree V8, SOHC, 2 valves per cylinder

Horsepower:

290 hp @ 5200 rpm

Torque:

325 lb-ft @ 4000 rpm

Fuel System

Induction:

Sequential Electronic Fuel Injection (SEFI)

Fuel Type:

Unleaded Gasoline

Engine Management

ECU Type:

GM ECM (Electronic Control Module)

Emission Controls:

Catalytic Converter, On-Board Diagnostics (OBD-II)

🔧 Transmission

Standard

Transmission Type:

4-Speed Automatic

Transmission Model:

4L60-E

Optional

Optional Transmission:

None for 2004 Model Year

Features

Transmission Features:

Electronic Controls, Lock-up Torque Converter

Fluid Specifications

Transmission Fluid Type:

Dexron-III H (or equivalent)

📐 Dimensions

Exterior

Length:

193.3 inches (4909 mm)

Width:

75.9 inches (1928 mm)

Height:

67.4 inches (1712 mm)

Wheelbase:

110.5 inches (2807 mm)

Weights

Curb Weight:

4,730 lbs (2,145 kg)

Gross Vehicle Weight Rating:

5,947 lbs (2,700 kg)

Cargo

Cargo Volume:

16.0 cu ft (with roof closed)

🛡️ Safety Features

Ratings

NHTSA Rollover Rating:

4/5 Stars (as reported for similar trucks of the era)

Active Features

Traction Control:

Yes (Traction Control System)

Yes (Anti-lock Braking System)

Passive Features

Airbags:

Driver, Passenger Front Airbags

Seatbelts:

3-point height-adjustable front seatbelts with pretensioners

💡 Technology Features

Infotainment

Audio System:

AM/FM Stereo with CD Player, Optional Bose Premium Audio System

Display:

Digital Odometer, Message Center

Driver Assistance

Cruise Control:

Standard

Connectivity

Power Outlets:

12V Auxiliary Power Outlets

Convenience

Keyless Entry:

Standard

Power Seats:

Optional Driver and Passenger Power Seats

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 7,500 miles (12,000 km) or 6 months, whichever comes first.

Tire Rotation Interval:

Every 7,500 miles (12,000 km)

Transmission Fluid Change Interval:

Refer to manual; typically 100,000 miles (160,000 km) under normal driving conditions.

Fluid Specifications

Engine Oil Type:

SAE 5W-30 Synthetic Blend or Full Synthetic

Engine Oil Capacity:

6 Quarts (5.7 Liters) with filter

Coolant Type:

Dex-Cool® (Orange coolant), silicate and borate-free, extended life

Brake Fluid Type:

DOT 3

Known Issues

Common Problems:

Convertible top mechanism issues, HVAC blend door actuators, potential for some interior trim wear.

Recalls:

Refer to NHTSA database for specific recall campaigns for the 2004 SSR.

📚 Vehicle History

Brand Heritage

Parent Company:

General Motors

Model Evolution

Concept To Production:

Concept debuted in 2000, production began in 2003 for the 2004 model year.

Platform Shared With:

GMT366 platform, shared with Chevrolet Colorado and GMC Canyon.

Production

Production Years:

2004-2005

Manufacturing Location:

Ambassador Assembly Plant, Wentzville, Missouri, USA

🏆 Awards & Recognition

Recognitions

Automotive Press:

Received significant attention for its unique styling and polarizing design upon release.

Ratings

Consumer Reports:

Consumer Reports ratings varied, often citing performance and handling characteristics. Detailed ratings available through subscription services.