Chevrolet Lacetti/Nubria 2004 Service Repair Manual

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🏷️ Basic Information Identification Make: Chevrolet Model: Lacetti/Nubira Model Year: 2004 Common Names: Chevrolet Lacetti, Chevrolet Nubira, Daewoo Lacetti, Daewoo Nubira, Holden Viva, Suzuki Forenza, Suzuki Verona Codes Platform: J200...

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Type: Car

Vendor:

Sku: 583956

Tags: 2004 Car Cars Chevrolet Lacetti Nubria Wiring Diagrams

Product variants

Description

🏷️ Basic Information

Identification

Make:

Chevrolet

Model:

Lacetti/Nubira

Model Year:

Common Names:

Chevrolet Lacetti, Chevrolet Nubira, Daewoo Lacetti, Daewoo Nubira, Holden Viva, Suzuki Forenza, Suzuki Verona

Codes

Platform:

👋 Introduction

Market Position

Segment:

Compact car (C-segment)

Target Audience:

Budget-conscious buyers seeking reliable and practical transportation

Competitive Analysis

Key Competitors:

Ford Focus, Honda Civic, Toyota Corolla, Hyundai Elantra, Kia Spectra

Key Features

Design Philosophy:

Practicality, affordability, and straightforward engineering

Value Proposition:

Offers a comfortable ride, decent interior space, and a straightforward driving experience at a competitive price point

📋 Manual Details

Coverage Areas

Market Coverage:

Global (Europe, Asia, North America, Australia)

Body Styles Covered:

Sedan, Hatchback (3-door and 5-door), Wagon

Page Count

Estimated Page Count:

~1500-2000

Manual Type

Manual Type:

Service and Repair Manual

Language

Language:

English

Format

Format:

Digital (PDF)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine assembly, cylinder head, valve train, pistons, crankshaft, lubrication system, cooling system, fuel system (mechanical components)

Engine Management:

ECU, ignition system, fuel injection system (EFI), emissions control systems, diagnostic trouble codes (DTCs)

Transmission Manual:

Clutch, gearbox assembly, gearshift linkage, overhaul procedures

Transmission Automatic:

Automatic transmission assembly, hydraulic control, torque converter, overhaul procedures, electronic control

Drivetrain:

Front-wheel drive axle shafts, CV joints, differential

Suspension:

Front suspension (MacPherson struts), rear suspension (independent trailing arm/multi-link depending on model), shock absorbers, springs, bushings

Steering:

Power steering system (hydraulic), steering rack, column, tie rods

Brakes:

Front disc brakes, rear drum/disc brakes, ABS system, brake lines, master cylinder, power booster

Electrical System:

Battery, charging system (alternator, regulator), starting system (starter motor), lighting (headlights, taillights, interior), fuses, relays, wiring diagrams

Body And Chassis:

Body panels, doors, windows, locks, interior trim, chassis components, rust prevention

HVAC:

Heating, ventilation, air conditioning system components, refrigerant handling

Exhaust System:

Exhaust manifolds, catalytic converter, mufflers, pipes

Procedures Included

Routine Maintenance:

Oil and filter changes, air filter replacement, spark plug replacement, fluid level checks and top-offs, belt inspection and replacement

Component Removal Installation:

Detailed instructions for removing and installing major and minor components across all systems

Troubleshooting:

Diagnostic procedures for common drivability issues, electrical faults, and mechanical problems

Rebuild Procedures:

Complete overhaul instructions for engines, transmissions, and other major assemblies

Adjustment Procedures:

Wheel alignment, clutch adjustment, parking brake adjustment

Diagnostic Codes:

Interpretation and troubleshooting steps for OBD-II diagnostic trouble codes (DTCs)

Technical Depth

Diagnostic Capabilities:

Advanced diagnostic procedures utilizing scan tools and diagnostic flowcharts

Repair Complexity:

Covers from basic DIY repairs to complex engine and transmission rebuilds

Electrical Diagrams:

Comprehensive, detailed, and accurate wiring diagrams for all electrical systems

Torque Specifications:

Precise torque values for all critical fasteners

Special Tools:

Identification and usage of specialized tools required for specific repairs

📊 Manual Specifications

File Format

File Type:

PDF (Portable Document Format)

Searchability:

Fully searchable text content for quick information retrieval

Page Layout:

Printable pages, optimized for digital viewing on computers and tablets

Print Quality

Image Resolution:

High-resolution for clear diagrams, illustrations, and photographs

Binding Type

Binding Type:

N/A (Digital Format)

Paper Type

Paper Type:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine

Engine Code 1:

T18SED (1.8L DOHC)

Engine Displacement 1:

1799 cc

Engine Configuration 1:

Inline 4-cylinder

Engine Aspirated 1:

Naturally Aspirated

Engine Valvetrain 1:

DOHC, 16 valves

Engine Bore X Stroke 1:

80.5 mm x 88.3 mm

Engine Compression Ratio 1:

9.5:1

Engine Horsepower 1:

121 hp (90 kW) @ 5800 rpm

Engine Torque 1:

165 Nm (122 lb-ft) @ 4000 rpm

Alternative Engine

Engine Code 2:

F16D3 (1.6L DOHC)

Engine Displacement 2:

1598 cc

Engine Horsepower 2:

109 hp (81 kW) @ 5800 rpm

Engine Torque 2:

150 Nm (111 lb-ft) @ 3200 rpm

Fuel System

Fuel Type:

Unleaded Gasoline

Fuel Delivery:

Multi-point Fuel Injection (MPI)

Fuel Tank Capacity:

55 Liters (14.5 US gallons)

🔧 Transmission

Standard

Transmission Type Standard:

5-speed Manual Transmission

Optional

Transmission Type Optional:

4-speed Automatic Transmission

Features

Clutch Type:

Hydraulically Actuated, Dry Single Plate

Automatic Transmission Features:

Electronically controlled, Lock-up torque converter

📐 Dimensions

Exterior

Wheelbase:

2600 mm (102.4 in)

Length Sedan:

4515 mm (177.8 in)

Length Hatchback 5Dr:

4270 mm (168.1 in)

Length Hatchback 3Dr:

4170 mm (164.2 in)

Length Wagon:

4495 mm (177.0 in)

Width:

1725 mm (67.9 in)

Height Sedan Wagon:

1445 mm (56.9 in)

Height Hatchback:

1440 mm (56.7 in)

Track Width Front:

1480 mm (58.3 in)

Track Width Rear:

1470 mm (57.9 in)

Interior

Passenger Volume:

~94.0 cu ft (2662 L)

Cargo

Cargo Volume Sedan:

~16.6 cu ft (470 L)

Cargo Volume Hatchback:

~13.7 cu ft (388 L) to rear seats

Cargo Volume Wagon:

~17.7 cu ft (500 L) to rear seats

Weights

Curb Weight Min:

~1220 kg (2690 lbs)

Gross Vehicle Weight Rating Gvwr:

~1770 kg (3902 lbs)

🛡️ Safety Features

Ratings

NHTSA Frontal Crash Driver:

Not Rated/4 Stars (model dependent)

NHTSA Frontal Crash Passenger:

Not Rated/4 Stars (model dependent)

IIHS Front Crash:

Acceptable (model dependent)

Active Features

Optional (Standard on higher trims/certain markets)

Electronic Brakeforce Distribution Ebd:

Often paired with ABS

Passive Features

Airbags Front:

Driver and front passenger airbags

Airbags Side:

Optional front side airbags

Seatbelts:

3-point front and rear seatbelts, pretensioners and load limiters for front seats

Child Seat Anchors:

LATCH/ISOFIX

💡 Technology Features

Infotainment

Audio System:

AM/FM stereo with CD player, 4-6 speakers

Display:

Basic digital display for radio and clock

Connectivity:

Auxiliary input jack (optional/later models)

Driver Assistance

Cruise Control:

Available on higher trims

Parking Sensors:

Not commonly available

🔧 Maintenance

Service Intervals

Engine Oil And Filter:

Every 7,500 miles (12,000 km) or 6 months, whichever comes first

Engine Air Filter:

Every 30,000 miles (48,000 km)

Cabin Air Filter:

Every 15,000 miles (24,000 km) or annually

Spark Plugs:

Every 60,000 miles (96,000 km) (iridium type)

Coolant Replacement:

Every 5 years or 100,000 miles (160,000 km)

Automatic Transmission Fluid:

Every 60,000 miles (96,000 km) (service interval, fluid type dependent)

Timing Belt:

Every 60,000 miles (96,000 km) or 4 years (critical replacement)

Fluid Specifications

Engine Oil Type:

API SM/SN, SAE 5W-30 (check owner's manual for specific viscosity recommendations)

Engine Oil Capacity:

Approx. 4.0 Liters (4.2 US quarts) with filter change

Coolant Type:

GM Dex-Cool (Orange) or equivalent (50/50 mix with distilled water)

Brake Fluid:

DOT 3 or DOT 4

Power Steering Fluid:

GM Power Steering Fluid or Dexron III/VI ATF

Automatic Transmission Fluid:

Dexron III / Dexron VI

Known Issues

Engine Mounts:

Premature wear leading to vibration and noise.

Suspension Components:

Wear in bushings and ball joints, especially on higher mileage vehicles, leading to clunks and poor handling.

Timing Belt:

Critical component failure can cause catastrophic engine damage. Adherence to replacement schedule is vital.

Electrical Connectors:

Corrosion or loose connections in various harnesses can cause intermittent electrical issues.

Oxygen Sensors:

Can become fouled or fail, affecting fuel economy and emissions.

Clutch Assembly:

Wear can lead to slipping or difficulty engaging gears, especially on manual transmissions.

📚 Vehicle History

Brand Heritage

Origin:

Daewoo Motor Co., Ltd. (South Korea)

Model Evolution

Predecessor:

Daewoo Nubira (first generation)

Development:

Developed by Daewoo Motors and styled by Pininfarina. Acquired by General Motors in 2002.

Rebadging:

Rebadged and sold as Chevrolet Lacetti/Nubira globally, Holden Viva in Australia, and Suzuki Forenza/Verona in North America.

Production

Production Start Year:

2002 (as Daewoo), 2004 (as Chevrolet globally)

Manufacturing Locations:

South Korea (Bupyong), Egypt, Poland, Russia, Vietnam

Production End Year:

2008 (replaced by Chevrolet Cruze)

🏆 Awards & Recognition

Recognitions

Design Award Mention:

Exterior styling praised for its clean lines and Pininfarina design influence.

Ratings

Fuel Economy Rating Avg:

Approximately 24 MPG city / 32 MPG highway (1.8L, manual transmission), varies by model and driving conditions.

Certifications

Emissions Standards:

Meets Euro 3/4 and EPA emission standards applicable to the market of sale.