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Chrysler 300M 2004 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Chrysler Model: 300M Year: 2004 👋 Introduction Market Position Segment: Large Sedan / Luxury Sedan Positioning: Positioned as a premium, front-wheel-drive full-size sedan, offering European-inspired...
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Chrysler 300M 2004 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Chrysler
Model:
300M
Year:
2004
👋 Introduction
Market Position
Segment:
Large Sedan / Luxury Sedan
Positioning:
Positioned as a premium, front-wheel-drive full-size sedan, offering European-inspired styling and performance.
Competitive Analysis
Key Competitors:
Buick LeSabre, Toyota Avalon, Ford Crown Victoria, Mercury Grand Marquis, Chevrolet Impala
Key Features
Design Philosophy:
Distinctive, aggressive styling with a focus on comfort and performance for its class.
Platform:
LH platform (shared with Dodge Intrepid, Concorde, LHS)
📋 Manual Details
Coverage Areas
Manual Type:
Factory Service Repair Manual
Language:
English
Format:
Digital (likely PDF, to be confirmed by customer)
Page Count
Estimated Page Count:
1500+
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete overhaul, diagnostics, component testing for 3.5L V6 engine
Engine Performance:
Fuel system, ignition system, emissions control, cooling system, lubrication system
Transmission:
42LE Automatic Transmission: disassembly, assembly, repair, diagnostics, fluid specifications
Brakes:
ABS, traction control, brake system components, hydraulic service, rotor and pad replacement
Suspension:
Front and rear suspension, steering system, wheel alignment procedures
Electrical:
Power distribution, charging system, starting system, lighting, instrument cluster, body control modules, diagnostic connector (OBD-II)
HVAC:
Heating, ventilation, and air conditioning system service and repair
Body And Interior:
Exterior body panels, interior trim, seats, doors, glass, locks, safety restraints (airbags, seatbelts)
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks and changes
Troubleshooting:
Diagnostic flowcharts, symptom-based troubleshooting, common fault codes
Repair:
Component removal, installation, disassembly, reassembly, and adjustment for all major systems
Diagnostics:
On-board diagnostics (OBD-II) system, scan tool usage, wiring diagrams for circuit analysis
Technical Depth
Depth Of Coverage:
Comprehensive, from basic fluid checks to complete engine and transmission rebuilds
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Resolution:
High-resolution, suitable for printing
Binding Type
Binding Type:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Code:
ECL
Engine Type:
3.5L SOHC 24-valve V6
Performance
Horsepower:
255 hp @ 6400 rpm
Torque:
250 lb-ft @ 3900 rpm
Fuel System
Fuel Delivery:
Sequential Multi-Port Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline, 87 Octane Minimum
🔧 Transmission
Standard
Transmission Type:
4-speed automatic
Transmission Model:
42LE
Features
Transmission Features:
Driver-adaptive electronic control, AutoStick manual shift capability
Fluid Specifications
Transmission Fluid Type:
ATF+4 (Chrysler Mopar Material Number 68049950AA or equivalent)
📐 Dimensions
Exterior
Wheelbase:
113.0 inches
Length:
201.9 inches
Width:
74.9 inches
Height:
57.0 inches
Weights
Curb Weight:
3734 lbs
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
5-star
NHTSA Front Impact Passenger:
5-star
IIHS Front Offset Crash Rating:
Good
Active Features
Traction Control:
Standard
ABS:
Standard 4-wheel Anti-lock Braking System
Passive Features
Airbags:
Advanced front airbags, supplemental side-impact airbags
Seatbelts:
Three-point height-adjustable front seat belts with pretensioners, rear three-point seat belts
💡 Technology Features
Infotainment
Audio System:
Available Infinity II premium audio system with amplifier and subwoofer.
Navigation:
Optional factory navigation system with CD-ROM based maps.
Driver Assistance
Cruise Control:
Standard speed control.
Tire Pressure Monitoring:
Optional Tire Pressure Monitoring System (TPMS).
Connectivity
Auxiliary Input:
Not standard, typically requires aftermarket modifications.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-7,500 miles or 3-6 months, depending on driving conditions and oil type used (consult manual for specifics).
Engine Coolant Change:
Initial change at 100,000 miles, then every 50,000-60,000 miles thereafter (Mopar OAT - Organic Additive Technology).
Transmission Fluid Change:
Every 30,000-60,000 miles, depending on driving conditions (ATF+4 is a long-life fluid).
Fluid Specifications
Engine Oil Viscosity:
SAE 5W-30 (preferred), SAE 10W-30 also acceptable.
Engine Oil Capacity:
4.7 US quarts (with filter change)
Coolant Type:
Chrysler Mopar OAT (Organic Additive Technology) Pink Coolant.
Known Issues
Common Problem 1:
Oil leaks from valve cover gaskets and rear main seal.
Common Problem 2:
Transmission issues, particularly shifting problems or solenoid failures in the 42LE transmission.
Common Problem 3:
Premature wear of front suspension components (ball joints, tie rod ends).
Common Problem 4:
Power window regulator failures and power lock actuator issues.
Common Problem 5:
HVAC blower motor resistor failure, leading to fan speed issues.
📚 Vehicle History
Brand Heritage
Brand Focus:
Chrysler has a long history of producing comfortable, stylish, and feature-rich American sedans and minivans.
Model Evolution
Introduction Year:
1999
Design Inspiration:
Inspired by Italian design principles and European luxury sedans, particularly during Chrysler's ownership by Daimler-Benz.
Production
Production Years:
1999-2004
Manufacturing Location:
Brampton, Ontario, Canada
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best:
Named to Car and Driver's 10Best list for 2000.
Motor Trend Car Of The Year:
Finalist for MotorTrend Car of the Year in 2000.
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