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Chrysler Crossfire 2004 Workshop Service Repair Manual

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๐Ÿท๏ธ Basic Information Identification Make: Chrysler Model: Crossfire Year: 2004 Generation Generation: First Generation (ZH) Codes Chassis Code: ZH ๐Ÿ‘‹ Introduction Market Position Market Position: The Chrysler Crossfire was positioned...
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Sku: 400060
Chrysler Crossfire 2004 Workshop Service Repair Manual
๐Ÿท๏ธ Basic Information
Identification
Make:
Chrysler
Model:
Crossfire
Year:
2004
Generation
Generation:
First Generation (ZH)
Codes
Chassis Code:
ZH
๐Ÿ‘‹ Introduction
Market Position
Market Position:
The Chrysler Crossfire was positioned as a stylish, rear-wheel-drive sports coupe/roadster, offering a blend of European design and American market appeal. It targeted buyers seeking a more distinctive and performance-oriented vehicle than traditional mainstream sedans.
Competitive Analysis
Competitive Analysis:
Competed with vehicles like the Ford Mustang, Chevrolet Camaro, and potentially entry-level European sports coupes. Its unique styling, inherited from the Mercedes-Benz SLK platform, set it apart.
Key Features
Key Features:
Rear-wheel drive, distinctive styling, Mercedes-Benz SLK underpinnings, available in coupe and roadster variants.
๐Ÿ“‹ Manual Details
Coverage Areas
Coverage Areas:
All Styles Covered
Page Count
Page Count:
Hundreds of Pages (estimated 1000+ for a comprehensive factory manual)
Manual Type
Manual Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF Download
๐Ÿ“– Manual Coverage
Systems Covered
Systems Covered:
Engine Mechanical, Engine Control System (ECM), Fuel System, Exhaust System, Cooling System, Lubrication System, Ignition System, Starting and Charging System, Transmission (Manual and Automatic), Drivetrain (Rear Axle, Driveshafts), Suspension System (Front and Rear), Steering System, Brake System (ABS, EBD), Electrical System (Wiring Diagrams, Body Control Module, Powertrain Control Module), Climate Control System, Body and Chassis, Interior Trim, Exterior Trim, Safety Systems (Airbags, Seatbelts)
Procedures Included
Procedures Included:
General Information, Maintenance, Troubleshooting, Diagnostic Procedures, Step-by-Step Repair Instructions, Disassembly and Assembly, Component Replacement, Lubrication, Torque Specifications, Electrical Component Testing, System Adjustments, Wiring Diagrams
Technical Depth
Technical Depth:
Complete factory-level diagnostics and repair procedures, suitable for professional technicians and advanced DIY mechanics. Includes exploded views, detailed illustrations, and critical specifications for accurate execution of repairs.
๐Ÿ“Š Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
Full Printable
Binding Type
Binding Type:
Digital Download (Printable pages)
Paper Type
Paper Type:
N/A (Digital)
โš™๏ธ Engine Specifications
Primary Engine
Engine Type:
SOHC V6
Engine Displacement:
3.2 Liters (3199 cc)
Engine Code:
EGN (Mercedes-Benz M112 E32)
Performance
Horsepower:
215 hp @ 6000 rpm
Torque:
220 lb-ft @ 3000 rpm
Fuel System
Fuel System:
Electronic Fuel Injection (EFI)
Recommended Fuel:
87 Octane Unleaded Gasoline
๐Ÿ”ง Transmission
Standard
Transmission Type:
6-Speed Manual
Optional
Transmission Type:
5-Speed Automatic (with manual shift mode)
Features
Transmission Features:
Rear-wheel drive layout, sport-tuned shifting characteristics on manual, auto-stick functionality on automatic.
๐Ÿ“ Dimensions
Exterior
Length:
169.1 inches (4295 mm)
Width:
70.5 inches (1791 mm)
Height:
53.7 inches (1364 mm)
Wheelbase:
97.2 inches (2469 mm)
Weights
Curb Weight:
Approximately 3,100 - 3,300 lbs (1406 - 1497 kg) depending on body style and transmission
๐Ÿ›ก๏ธ Safety Features
Ratings
NHTSA Front Crash Test Rating:
Not directly tested by NHTSA in a manner comparable to modern standards due to its platform's age. However, built on Mercedes-Benz SLK platform known for structural integrity.
Active Features
Active Safety Features:
Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), Traction Control System (TCS)
Passive Features
Passive Safety Features:
Driver and Passenger Front Airbags, Side Impact Airbags, Three-point Seatbelts with pretensioners
๐Ÿ’ก Technology Features
Infotainment
Infotainment System:
Basic AM/FM/CD player, optional premium audio system (e.g., Infinity).
Driver Assistance
Driver Assistance:
Cruise Control.
Connectivity
Connectivity:
Limited by 2004 standards; typically standard audio inputs. No Bluetooth or advanced connectivity features.
๐Ÿ”ง Maintenance
Service Intervals
Oil Change Interval:
Approximately every 7,500 to 10,000 miles or 12 months, whichever comes first (refer to manual for specific Severe vs. Normal duty).
Engine Air Filter Replacement:
Check every 15,000 miles, replace as needed (typically every 30,000 miles).
Cabin Air Filter Replacement:
Check every 15,000 miles, replace as needed (typically every 15,000-30,000 miles).
Spark Plug Replacement:
Approximately every 100,000 miles (Long-life platinum or iridium plugs).
Fluid Specifications
Engine Oil Specification:
SAE 0W-40 or 5W-40 Synthetic (refer to manual for exact MB specification, e.g., MB-Approval 229.5)
Engine Oil Capacity:
Approximately 7.4 quarts (7.0 liters) with filter
Transmission Fluid Automatic:
MB Specification 236.10 (e.g., ATF 4134 or equivalent)
Transmission Fluid Manual:
GL-4 or GL-5 gear oil, viscosity grade dependent on temperature (consult manual, typically 75W-85 or 75W-90)
Coolant Type:
Ethylene Glycol based antifreeze (MB Specification 325.0 or equivalent, often a specific blue/green color)
Known Issues
Known Issues:
Potential for interior trim creaks, specific electronic module failures (e.g., HVAC blower resistor), clutch wear in manual transmissions, early signs of age-related wear on suspension components due to its Mercedes-Benz platform origins. Some models may experience issues with the active rear spoiler mechanism.
๐Ÿ“š Vehicle History
Brand Heritage
Brand Heritage:
Chrysler, a division of Stellantis (formerly Fiat Chrysler Automobiles and DaimlerChrysler), has a long history of producing American vehicles. The Crossfire represented a foray into a more niche sports car segment.
Model Evolution
Model Evolution:
The Crossfire was based on the second-generation Mercedes-Benz SLK (R170) platform, sharing significant mechanical and structural components. It was developed by DaimlerChrysler and styled by Eric Stoddard. It was produced from 2004 to 2008.
Production
Production Years:
2004-2008
Manufacturing Location:
Karmann factory in Osnabrรผck, Germany
๐Ÿ† Awards & Recognition
Recognitions
Recognitions:
While the Crossfire didn't win major industry awards, its distinctive styling was often noted. Its platform provided a solid foundation, inheriting much of the engineering from Mercedes-Benz.
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