Chrysler Sebring 2004 Factory Service Repair Manual

Regular price: $16.99
Sale price: $16.99
Regular price
Unit price: per

🏷️ Basic Information Identification Make: Chrysler Model: Sebring Year: 2004 Codes Platform Code: JS Chassis Code: Coupe (Sebring Coupe), Convertible (Sebring Convertible), Sedan (Sebring Sedan) 👋 Introduction Market Position Category:...

26 people are viewing this right now

Type: Car

Vendor:

Sku: 558158

Tags: 2004 Car Cars Chrysler Sebring

Product variants

Description

🏷️ Basic Information

Identification

Make:

Chrysler

Model:

Sebring

Year:

Codes

Platform Code:

Chassis Code:

Coupe (Sebring Coupe), Convertible (Sebring Convertible), Sedan (Sebring Sedan)

👋 Introduction

Market Position

Category:

Mid-size Car / Personal Luxury Coupe/Convertible

Market Segment:

Competed against vehicles like the Toyota Camry Solara, Ford Mustang, Chevrolet Monte Carlo, and Mitsubishi Eclipse.

Competitive Analysis

Strengths:

Stylish convertible option, comfortable ride, available V6 power, reasonable pricing.

Weaknesses:

Interior materials could be improved, base four-cylinder engine lacked power, some reliability concerns in earlier models.

Key Features

Body Styles:

Offered in Sedan, Coupe, and Convertible body styles.

Convertible Top:

Power-operated soft top (standard on convertible), with optional hardtop for improved security and insulation.

Styling:

Distinctive styling inherited from the Dodge Intrepid and updated for the Sebring line.

📋 Manual Details

Coverage Areas

Diagnostic Procedures:

Comprehensive diagnostic flowcharts and troubleshooting guides for all major systems.

Repair Procedures:

Detailed step-by-step instructions for component removal, disassembly, assembly, and installation.

Maintenance Schedules:

Recommended maintenance intervals for fluids, filters, spark plugs, and other wear items.

Wiring Diagrams:

Complete electrical schematics for engine, chassis, body, and comfort systems.

Specifications Data:

Torque specifications, clearances, fluid capacities, and other critical technical data.

Page Count

Estimated Pages:

Approximately 1500-2000 pages (typical for factory service manuals covering multiple trims and powertrains).

Manual Type

Type:

Factory Service Repair Manual (FSM)

Language

Language:

English

Format

Format:

Digital (PDF)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine assembly, cylinder head, block, crankshaft, connecting rods, pistons, camshafts, timing systems.

Engine Performance:

Fuel system, ignition system, emission control systems, cooling system, lubrication system.

Transmission Manual:

Manual transmission (if applicable for the specific Sebring variant) disassembly, assembly, and repair.

Transmission Automatic:

Automatic transmission (e.g., 41TE, 42LE) disassembly, assembly, torque converter, valve body, and hydraulic systems.

Drivetrain:

Axles, driveshafts, differential, clutch (if manual), wheel bearings.

Suspension:

Front and rear suspension components, shock absorbers, struts, springs, control arms, ball joints, bushings.

Steering:

Power steering system, steering rack, tie rods, steering column, pump.

Brakes:

Front and rear disc brake systems, ABS components, hydraulic lines, calipers, rotors, pads, master cylinder, parking brake.

Exhaust System:

Exhaust manifold, catalytic converter, muffler, pipes, hangers.

Fuel System:

Fuel tank, fuel pump, fuel injectors, fuel filter, fuel pressure regulator, evaporative emissions control (EVAP).

Cooling System:

Radiator, water pump, thermostat, cooling fan, hoses, coolant reservoir.

Electrical System Powertrain:

Alternator, starter motor, battery, ignition coils, sensors (crankshaft, camshaft, O2, MAP, etc.).

Body Electrical:

Lighting (headlights, taillights, interior), wipers, horn, power windows, power locks, mirrors, seats.

Climate Control:

HVAC system, air conditioning compressor, condenser, evaporator, blower motor, heater core, blend doors.

Safety Systems:

Airbag system, SRS components, seat belt pre-tensioners.

Chassis Electrical:

Instrument cluster, body control module (BCM), anti-theft system, remote keyless entry.

Procedures Included

Routine Maintenance:

Oil and filter changes, air filter replacement, coolant flushes, spark plug replacement, brake inspections.

Troubleshooting:

Diagnostic trouble code (DTC) interpretation, symptom-based troubleshooting guides.

Component Replacement:

Step-by-step removal and installation of all major mechanical and electrical components.

Major Repairs:

Engine overhauls, transmission rebuilds, suspension and brake system overhauls.

Body And Trim:

Body panel removal and installation, interior trim removal and installation, glass replacement.

Diagnostic Tools:

Information on using scan tools, multimeters, and specialized diagnostic equipment.

Technical Depth

Depth:

Comprehensive, covering everything from basic fluid checks to complete engine and transmission overhauls.

Target Audience:

Professional automotive technicians and knowledgeable DIY enthusiasts.

📊 Manual Specifications

File Format

Format:

Searchability:

Searchable text allows for quick access to specific information.

Printability:

Printable pages for in-garage use.

Print Quality

Quality:

High-resolution scans of original factory documentation.

Binding Type

Binding Type:

N/A (Digital Format)

Paper Type

Paper Type:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine

Engine 1:

2.7L V6 (EER)

Engine 1 Displacement:

2736 cc

Engine 1 Configuration:

SOHC V6

Engine 1 Power:

189 hp @ 5500 rpm

Engine 1 Torque:

190 lb-ft @ 3100 rpm

Optional Engine

Engine 2:

2.4L Inline-4 (ED3)

Engine 2 Displacement:

2429 cc

Engine 2 Configuration:

DOHC Inline-4

Engine 2 Power:

150 hp @ 5500 rpm

Engine 2 Torque:

160 lb-ft @ 4000 rpm

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI)

Recommended Fuel:

87 Octane Unleaded (for 2.7L V6, 89 Octane recommended for optimal performance)

🔧 Transmission

Standard

Transmission Type Sedan Coupe:

4-speed Automatic (41TE)

Optional

Transmission Type Convertible:

4-speed Automatic (41TE) / 5-speed Manual (NVG-560 - less common, primarily for 2.4L)

Features

Automatic Transmission Features:

Selectable overdrive, torque converter lock-up clutch.

📐 Dimensions

Exterior

Wheelbase:

105.5 inches (2680 mm)

Length:

193.7 inches (4920 mm) (Coupe/Convertible), 193.7 inches (4920 mm) (Sedan)

Width:

71.5 inches (1816 mm)

Height:

55.5 inches (1410 mm) (Coupe/Convertible), 57.0 inches (1448 mm) (Sedan)

Cargo

Trunk Capacity:

Approx. 13.6 cu. ft. (Coupe/Sedan), Approx. 7.7 cu. ft. (Convertible with top up)

Weights

Curb Weight:

Approx. 3200-3500 lbs (depending on body style and engine)

🛡️ Safety Features

Ratings

NHTSA Front Impact Driver:

4 Stars (2004 Sebring Sedan)

NHTSA Front Impact Passenger:

4 Stars (2004 Sebring Sedan)

IIHS Front Offset:

Good (2004 Sebring Sedan)

Active Features

Standard Anti-lock Braking System (ABS)

Traction Control:

Optional Traction Control System (TCS) on V6 models.

Passive Features

Airbags:

Driver and front passenger airbags. Side airbags were optional on Sedan and Coupe.

Seatbelts:

3-point seat belts with pretensioners for front occupants.

💡 Technology Features

Infotainment

Audio System:

Factory AM/FM stereo with CD player, optional premium audio systems, and in-dash CD changer available.

Navigation:

Optional factory navigation system available on higher trim levels.

Driver Assistance

Cruise Control:

Standard cruise control.

Keyless Entry:

Remote keyless entry system available.

Connectivity

Voice Recognition:

Not a standard feature for this model year.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 5,000 miles or 6 months (whichever comes first) under normal driving conditions; 3,000 miles for severe conditions.

Engine Oil Filter Replacement:

At every oil change.

Air Filter Replacement:

Every 30,000 miles or 2 years.

Spark Plug Replacement V6:

Every 100,000 miles (Double Platinum)

Spark Plug Replacement I4:

Every 60,000 miles (Platinum)

Transmission Fluid Change:

Every 30,000-60,000 miles (severe vs. normal driving) for automatic transmission.

Fluid Specifications

Engine Oil Type V6:

SAE 5W-30, API Certified, Meets Chrysler MS-6395.

Engine Oil Type I4:

SAE 5W-20, API Certified, Meets Chrysler MS-6395.

Coolant Type:

Chrysler/Mopar HOAT (Hybrid Organic Additive Technology) Antifreeze/Coolant, or equivalent meeting MS-9769.

Transmission Fluid Type Automatic:

ATF+4 (MS-9602)

Power Steering Fluid:

Chrysler/Mopar Power Steering Fluid (MS-5901) or equivalent.

Brake Fluid:

DOT 3 brake fluid.

Known Issues

Automatic Transmission Slipping:

Some owners reported transmission slipping or harsh shifting, often related to fluid degradation or solenoid issues.

Power Window Motors:

Failure of power window motors, particularly on convertibles, due to weather exposure or wear.

Air Conditioning System:

Leaky AC lines or compressor failures can occur.

Dashboard Cracking:

Cracking or warping of the dashboard material due to sun exposure.

Suspension Clunks:

Worn suspension bushings or ball joints can lead to clunking noises.

📚 Vehicle History

Brand Heritage

Brand Origin:

Chrysler Corporation, an American automotive manufacturer with a long history of producing innovative vehicles.

Model Evolution

Third Generation Start:

Third Generation End:

2004 Update:

Minor cosmetic updates for 2004, including revised grille and wheel designs. Introduction of the sportier 'Tuning' package for coupe and convertible.

Production

Assembly Location:

Sterling Heights, Michigan, USA.

🏆 Awards & Recognition

Recognitions

Category:

No specific major awards for the 2004 model year, but generally well-received for its styling and value proposition in the segment.

Ratings

Consumer Reports Ranking:

Variable; earlier models often rated average to below average for reliability, with improvements in later years.