CITROEN C4 2.0i 16V 2004 Service Repair Manual

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🏷️ Basic Information Identification Make: Citroën Model: C4 Year: 2004 Engine Variant: 2.0i 16V Product Name: CITROEN C4 2.0i 16V 2004 Service Repair Manual 👋 Introduction Market Position Vehicle Segment:...

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Type: Car

Vendor:

Sku: 410036

Tags: 2004 C4 C4 2.0i 16V Car Cars Citroen

Product variants

Description

🏷️ Basic Information

Identification

Make:

Citroën

Model:

Year:

Engine Variant:

2.0i 16V

Product Name:

CITROEN C4 2.0i 16V 2004 Service Repair Manual

👋 Introduction

Market Position

Vehicle Segment:

Compact Family Car / Hatchback

Competitive Analysis

Key Competitors:

Volkswagen Golf, Ford Focus, Opel/Vauxhall Astra, Peugeot 307, Renault Mégane

Key Features

Manual Value Proposition:

Cost-effective way to maintain and repair vehicle

Accessibility:

Instant download access

📋 Manual Details

Coverage Areas

Manual Type:

Factory Service Repair Manual / Workshop Manual

Language:

English

Format:

File Format Features:

Printable without restriction

Delivery Method:

Instant download

Requirements:

Adobe PDF Reader

📖 Manual Coverage

Systems Covered

General Information:

Periodic Maintenance:

Engine Mechanical:

Engine Management System:

Fuel System:

Throttle Body:

Cooling System:

Lubrication System:

Chassis Systems:

Electrical System:

Servicing Information:

Emission Control Information:

Wiring Diagrams:

Procedures Included

Disassembly And Assembly:

Complete disassembly of the machine

Troubleshooting:

Repair Procedures:

Step-by-step instructions

Diagnostic Procedures:

Technical Depth

Depth Level:

Comprehensive factory level detail

Instructional Quality:

Easy-to-read text with top quality diagrams

Illustration Detail:

Highly detailed exploded pictures and diagrams

Target Audience:

Do-it-yourselfer and experienced mechanic

Completeness

Content Integrity:

Complete and intact, no missing/corrupt parts or pages

Authenticity

Source:

Same manual used in local service/repair shops

📊 Manual Specifications

File Format

File Type:

Printability:

Fully printable

Searchability:

Likely text-searchable (standard for factory PDFs)

Print Quality

Diagram Resolution:

High quality

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Code:

EW10J4 (common for this variant)

Engine Type:

Inline-4, Naturally Aspirated

Displacement:

1997 cc

Bore X Stroke:

85 mm x 88 mm

Compression Ratio:

10.8:1 (typical)

Valvetrain:

DOHC, 4 valves per cylinder

Performance

Horsepower Ps:

138 PS @ 6000 rpm (typical)

Torque Nm:

192 Nm @ 4000 rpm (typical)

Fuel System

Fuel Delivery:

Multi-point fuel injection (Bosch Motronic or similar)

Fuel Type:

Unleaded Petrol (95 RON recommended)

Lubrication System

Oil Capacity:

Approx. 4.25 Litres (with filter change)

Cooling System

Coolant Capacity:

Approx. 6.5 Litres (EC3/EDC type coolant)

🔧 Transmission

Standard

Transmission Type:

5-speed Manual (ML5C or similar)

Optional

Transmission Type:

4-speed Automatic (AL4 or similar)

Features

Manual Fluid Type:

API GL-4 75W-80 (specific PSA part number usually required)

Automatic Fluid Type:

LT 71141 (specific PSA fluid)

📐 Dimensions

Exterior

Body Styles:

5-door Hatchback, 3-door Hatchback

Weights

Kerb Weight:

Approx. 1300-1350 kg (depending on configuration)

Gross Vehicle Weight:

Approx. 1800-1850 kg

🛡️ Safety Features

Ratings

Euro Ncap Rating:

5 Stars (for Euro NCAP 2004)

Active Features

Standard

Optional/Standard on higher trims

Emergency Brake Assist:

Standard

Passive Features

Airbags:

Driver, Passenger, Side, Curtain (depending on trim)

Seatbelt Pretensioners:

Standard on front seats

💡 Technology Features

Infotainment

Audio System:

Radio/CD player with steering wheel controls, optional JBL sound system.

Navigation:

Optional factory fitted navigation system (RT3 or similar).

Driver Assistance

Cruise Control:

Available on most models

Parking Sensors:

Optional rear parking sensors

Connectivity

Bluetooth:

Optional on later models or via accessory kits.

🔧 Maintenance

Service Intervals

Oil Change Interval:

15,000 km or 12 months (whichever comes first), often extended by advanced synthetic oils.

Timing Belt Interval:

120,000 km or 5 years (whichever comes first) for EW10J4 engine.

Fluid Specifications

Engine Oil Specification:

PSA Standard B71 2290, ACEA A3/B4, API SN/CF (e.g., 5W-40, 5W-30 synthetic)

Coolant Specification:

PSA Standard B71 5110 (or equivalent purple/pink long-life coolant)

Brake Fluid Specification:

DOT 4 (PSA B71 2370 specification recommended)

Known Issues

Common Issues Engine:

Oil leaks from rocker cover gasket, variable valve timing (VVT) solenoid issues, occasional ignition coil failure.

Common Issues Transmission:

Automatic transmission (AL4) can be prone to overheating and solenoid issues if not maintained. Manual clutch wear.

Common Issues Chassis:

Front suspension components (ball joints, bushings), rear axle bearings.

Common Issues Electrical:

Intermittent electronic faults, especially related to body control modules (BCM) and sensor failures.

📚 Vehicle History

Brand Heritage

Citroen Legacy:

Known for innovative design and comfort (e.g., DS, CX)

Model Evolution

C4 Introduction:

Replaced the Citroën Xsara, launched in late 2004 for the 2005 model year. First generation.

Platform:

PSA EW platform (shared with Peugeot 307)

Production

Manufacturing Location:

France (Mulhouse), Spain (Vigo), UK (Ryton - early models)

🏆 Awards & Recognition

Recognitions

Euro Ncap Award:

5-star safety rating in 2004

Design Awards:

Often praised for its distinctive and aerodynamic styling.