Vehicle Segment:
Large MPV (Multi-Purpose Vehicle) / Minivan
Competitors:
Renault Espace, Ford Galaxy, Volkswagen Sharan, Seat Alhambra, Fiat Ulysse, Lancia Phedra
Vehicle Design:
Designed as part of a collaborative project (PSA Peugeot Citroën & Fiat Auto), offering spacious interior, modular seating, and comfortable ride.
Manual Value Proposition:
Provides professional-grade repair information for DIY mechanics and independent workshops, saving time and money on vehicle maintenance and repairs.
Powertrain:
Engine mechanical, engine management (ECU), fuel system, exhaust system, cooling system, lubrication system
Transmission:
Manual and Automatic Transmission (likely covering maintenance, troubleshooting, and repair)
Chassis:
Suspension (front and rear), steering system, braking system (ABS, EBD, DSC if equipped)
Electrical:
Vehicle electrical system, lighting, instrument cluster, infotainment, comfort systems (HVAC, power windows/doors/seats), starter, charging system, wiring diagrams
Body:
Body panels, doors, interior trim, glass, sealing, body repair procedures
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs, inspections
Troubleshooting:
Diagnostic procedures, fault finding, common issues and solutions, symptom-based troubleshooting
Repair:
Component removal and installation, detailed repair instructions for all major systems
Diagnostics:
OBD-II (On-Board Diagnostics II) codes, diagnostic trouble codes (DTCs) and their meanings, diagnostic tool usage
Technical Depth:
Comprehensive: Covers basic maintenance to complete engine and transmission overhauls, including electrical system diagnostics and body repairs.
Print Quality:
High-resolution, printable for clear text and diagrams
Binding Type:
N/A (Digital Download - typically bound when printed)
Paper Type:
N/A (Digital Download - typically printed on standard paper)
Searchable Text:
Yes (implied by PDF format for easy searching)
Engine Type:
Inline 4-cylinder, Turbocharged Diesel
Displacement:
1997 cc (2.0 Liters)
Bore X Stroke:
85.0 mm x 88.0 mm (approximate for DW10 engine family)
Compression Ratio:
17.5:1 (typical for DW10 HDi engines)
Horsepower:
110 PS (80 kW) @ 4000 rpm (typical for DW10ATED)
Torque:
270 Nm (199 lb-ft) @ 1750 rpm (typical for DW10ATED)
Fuel Delivery:
Common Rail Direct Injection (HDi technology)
Emission Control:
Euro 3 / Euro 4 compliant (depending on specific market and model year updates), may include EGR (Exhaust Gas Recirculation)
Engine Control Unit:
Bosch EDC16 (common for this era HDi engines)
Coolant Type:
Antifreeze/Coolant, Ethylene Glycol based (typically PSA specification B71 5110 or equivalent)
Oil Grade:
ACEA B4 or C3, API CF, SAE 5W-40 or 5W-30 (refer to manual for exact specification based on emissions standard)
Transmission Type Standard:
5-speed Manual Transmission (MLD gearbox family)
Transmission Type Optional:
4-speed Automatic Transmission (AL4/DP0 gearbox family)
Manual Gearbox Fluid:
GL-4 or GL-5 compliant, SAE 75W-90 (refer to manual for specific viscosity and specification)
Automatic Gearbox Fluid:
LF-Type Fluid (e.g., JWS 3309 / LT 71141)
Length:
4703 mm (approximate)
Width:
1935 mm (approximate, including mirrors)
Height:
1740 mm (approximate)
Seating Capacity:
Up to 7 seats (configurations vary)
Luggage Capacity Min:
Approx. 390 liters (with 5 seats in place, rear seats folded)
Luggage Capacity Max:
Approx. 2000+ liters (with all rear seats removed)
Curb Weight:
1700 - 1800 kg (approximate, depending on configuration)
Gross Vehicle Weight:
Approx. 2500 kg
Euro Ncap Rating:
Likely 4 or 5 stars for its class and era (need specific test results for 2004 model).
ABS:
Standard (Anti-lock Braking System)
Ebs:
Standard (Electronic Brakeforce Distribution)
Esp:
Optional (Electronic Stability Program)
Airbags:
Front, side, and curtain airbags (number varies by trim level)
Seatbelts:
All seats equipped with three-point seatbelts and pretensioners
Child Seat Anchors:
ISOFIX points standard for rear seats
Audio System:
CD player, Radio, optional CD Changer. Amplification and speaker layout varies by trim.
Parking Sensors:
Optional rear parking sensors.
Climate Control:
Dual-zone or tri-zone climate control (depending on trim).
Heated Seats:
Optional front heated seats.
Oil Change Interval:
Typically 20,000 km (12,500 miles) or 2 years, whichever comes first (refer to manual for exact interval based on driving conditions and specific oil used).
Timing Belt Replacement:
Critical component for HDi engines. Typically around 120,000 km (75,000 miles) or 5 years. Manual will specify exact interval and procedure.
Brake Fluid Type:
DOT 4 (refer to manual for specific PSA specification)
Power Steering Fluid:
LHM Plus (Citroën's specific hydraulic fluid) or Dexron III equivalent (verify in manual)
Coolant Capacity:
Approximately 8.5 liters (refer to manual for exact fill)
Egr Valve Clogging:
Common on HDi engines due to soot build-up, leading to reduced performance and warning lights.
Dpf Regeneration Issues:
If fitted with a Diesel Particulate Filter (DPF), short journeys can lead to incomplete regeneration and potential DPF clogging.
Intermittent Electrical Faults:
Can occur due to aging wiring looms or body control module issues.
Swirl Flap Actuator Failure:
The actuator controlling the intake manifold swirl flaps can fail, affecting engine performance.
Citroen Philosophy:
Known for comfort, innovative design, and often unique engineering solutions, particularly in suspension and ride quality.
Platform Sharing:
Part of the 'Eurovan' project alongside Fiat Ulysse, Lancia Phedra, Peugeot 807, and Fiat Scudo/Peugeot Expert.
Generation:
First Generation (launched 2002)
Production Years:
2002-2008 (for this generation)
