Segment:
Light hatchback, popular in European markets
Target Audience:
Citroen Saxo owners seeking to perform their own maintenance and repairs, independent repair shops
Competitors:
Peugeot 106, Fiat Punto, Ford Fiesta, Renault Clio (during its production era)
Manual Advantage:
Vehicle-specific, dealership-level detail, comprehensive A-Z coverage, digital format for ease of use and portability.
Technical Accuracy:
Factory-sourced, providing exact procedures, diagrams, and specifications for accurate repairs.
Model Variants Covered:
All Saxo hatchback models (3-door and 5-door)
Engine Variants Covered:
All petrol and diesel engine options for the 2004 model year
Estimated Page Count:
Extensive (specific count not provided, but implied to be comprehensive for A-Z repairs)
Type:
Factory Service and Repair Manual
Powertrain:
Engine (including mechanical, fuel, emissions, cooling, lubrication, ignition, starting, charging), Manual Transmission, Automatic Transmission (if applicable), Clutch, Drive Shaft, Differential, Axle
Chassis:
Suspension (front and rear), Steering (column, power steering), Brakes (control, hydraulic, parking brake), Wheels and Tires
Electrical:
Ignition system, Charging system, Lighting, Instruments, Wiper and Washer system, Horn, Audio/Visual systems, Door Locks, Engine Immobilizer, Cruise Control, Supplementary Restraint System (SRS), Air Conditioning, Multiplex/CAN Communication
Body:
Engine Hood, Doors, Windows, Mirrors, Interior trim, Exterior trim, Instrument Panel, Seats
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, inspections
Diagnostics:
Troubleshooting guides, fault code interpretation, diagnostic procedures for all major systems
Repair:
Complete step-by-step repair instructions for all mechanical, electrical, and body components
Overhaul:
Engine rebuild, transmission overhaul, component disassembly and reassembly
Calibration Adjustment:
Adjustments for brakes, clutch, steering, and other systems as required
Depth:
Comprehensive, from basic maintenance to advanced diagnostics and complete overhaul procedures. Includes factory specifications and procedures used by dealership technicians.
Compatibility:
Windows (Vista32/64, XP, ME, 98, NT, 2000) and Mac OS
Requirements:
Adobe PDF Reader, Winzip (free online)
Printability:
Fully printable pages, zoomable images for enlarged copies
Type:
N/A (Digital format, no physical binding)
Type:
N/A (Digital format, no physical paper)
Engine Family:
TU series (Peugeot/Citroen) petrol engines, XUD series diesel engines
Example Engine Displacement:
1.1L (1124cc), 1.4L (1360cc), 1.6L (1587cc) petrol; 1.5L (1527cc) diesel
Example Horsepower Range:
60 - 90 PS (petrol), 54 - 58 PS (diesel) depending on variant
Injection Type:
Single-point or multi-point fuel injection (petrol), Indirect diesel injection (XUD)
System Type:
Liquid-cooled, pressurized system
Oil Type Recommendation:
Typically 5W-40 or 10W-40 semi-synthetic or fully synthetic engine oil, meeting PSA specifications (e.g., B71 2296, B71 2300 - refer to manual for exact specs)
Type:
5-speed manual transaxle
Type:
4-speed automatic transaxle (less common)
Clutch Type:
Dry single-plate clutch, hydraulically actuated
Manual Gearbox Oil:
API GL-4, SAE 75W-80 or 75W-90 gear oil (e.g., PSA B71 2315 - refer to manual for exact specs)
Automatic Transmission Fluid:
Dexron III or equivalent (if fitted)
Euro Ncap Score:
3 stars (for earlier models, later revisions may vary; refer to specific crash test data for 2004)
Braking System:
Front ventilated discs, rear drums (ABS optional on higher trims/later models)
Airbags:
Driver airbag standard, passenger airbag optional or standard on higher trims
Seat Belts:
3-point seatbelts with pretensioners (front), 2-point (rear center) or 3-point (rear outer)
Chassis Structure:
Reinforced safety cell, deformable crumple zones
Audio System:
Factory-fitted radio/cassette or CD player, often with basic speaker setup. Upgrades and aftermarket installations common.
ABS:
Optional on many models, standard on some later or higher-trim variants.
Features:
Limited by 2004 standards; typically basic audio connectivity, no Bluetooth or USB as standard.
Oil Change:
Typically every 15,000 km or 12 months, whichever comes first (refer to manual for specific engine variant)
Air Filter Replacement:
Recommended every 30,000 km or 24 months
Spark Plug Replacement:
Varies by engine, typically 40,000-60,000 km (refer to manual for specific type)
Timing Belt Replacement:
Crucial for TU engines. Typically 80,000-120,000 km or 5-6 years (refer to manual for exact interval and engine type, interference engine)
Coolant Type:
Antifreeze/coolant concentrate, typically based on ethylene glycol, meeting PSA specifications (e.g., PSA B71 5110 - refer to manual for exact type and mix ratio)
Brake Fluid Type:
DOT 4 brake fluid
Common Faults:
Sagging rear torsion bars (requiring adjustment/rebuild), potential electrical gremlins (especially with older wiring), clutch slave cylinder leaks, exhaust system corrosion, heater matrix leaks, window regulator failures, ignition coil pack issues on certain petrol engines.
Maintenance Recommendations:
Regular inspection of suspension components, timely timing belt replacement, thorough electrical system checks.
Manufacturer:
Citroën, a French automobile manufacturer, known for innovative and comfortable vehicles.
Production Period:
1996-2003 (original), facelifted/updated into 2004 model year with minor cosmetic and equipment changes. Successor was the Citroën C2.
Manufacturing Location:
Primarily Aulnay-sous-Bois, France
Platform Sharing:
Shares platform and many components with the Peugeot 106
