DODGE INTREPID 2004 Service Repair Manual

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🏷️ Basic Information Identification Make: Dodge Model: Intrepid Year: 2004 Codes Platform Code: LH 👋 Introduction Market Position Segment: Full-size Sedan Key Selling Points Model: Spacious interior, distinctive styling, comfortable...

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Type: Car

Vendor:

Sku: 512283

Tags: 2004 Car Cars Dodge INTREPID Misc

Product variants

Description

🏷️ Basic Information

Identification

Make:

Dodge

Model:

Intrepid

Year:

Codes

Platform Code:

👋 Introduction

Market Position

Segment:

Full-size Sedan

Key Selling Points Model:

Spacious interior, distinctive styling, comfortable ride, powerful V6 engines.

Competitive Analysis

Direct Competitors 2004:

Ford Crown Victoria, Chevrolet Impala, Toyota Avalon, Buick LeSabre.

Key Features

Manual Value Proposition:

Provides factory-level diagnostic and repair information, empowering owners and independent mechanics.

📋 Manual Details

Coverage Areas

Coverage Summary:

Comprehensive service and repair procedures for the 2004 Dodge Intrepid.

Page Count

Estimated Pages:

2000+

Manual Type

Manual Type:

Factory Service Manual / Repair Manual

Language

Language:

English

Format

Format:

Digital (PDF)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine disassembly, assembly, overhaul, cylinder head, block, crankshaft, pistons, timing.

Engine Electrical:

Ignition system, starting system, charging system, fuel injection, sensors, ECU diagnostics.

Transmission:

Automatic transmission (42LE) disassembly, assembly, repair, torque converter, valve body.

Brakes:

Hydraulic system, ABS, disc brakes (front/rear), parking brake, bleeding procedures.

Suspension:

Front suspension (struts, control arms), rear suspension (independent), alignment specifications.

Steering:

Power steering system, steering column, rack and pinion.

HVAC:

Air conditioning system, heater core, blower motor, climate control operation.

Electrical Body:

Lighting, wipers, horn, power windows, power locks, interior/exterior trim.

Chassis Electrical:

Instrument cluster, wiring diagrams, fuses, relays, diagnostics.

Exhaust System:

Exhaust manifold, catalytic converter, mufflers, pipes.

Fuel System:

Fuel tank, fuel pump, fuel lines, fuel filter, injectors.

Cooling System:

Radiator, water pump, thermostat, coolant, hoses, fan.

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement.

Troubleshooting:

Diagnostic procedures for common faults and symptoms, diagnostic trouble codes (DTCs).

Component Repair:

Detailed step-by-step repair instructions for all major components.

Rebuilds:

Complete engine and transmission overhaul procedures.

Diagnostics Tools:

Use of scan tools, multimeters, and specialized equipment.

Wiring Diagrams:

Detailed electrical circuit diagrams for all vehicle systems.

Specifications:

Torque specifications, clearances, measurements, and tolerances.

Body Repair:

Panel replacement, collision repair guidance, trim removal/installation.

Technical Depth

Depth Level:

Comprehensive - from basic maintenance to complete engine/transmission rebuilds.

Diagnostic Detail:

In-depth diagnostics with symptom-based troubleshooting charts and DTC explanations.

Diagrams Illustrations:

Includes detailed illustrations, diagrams, and exploded views.

📊 Manual Specifications

File Format

File Type:

Searchability:

Searchable text for quick information retrieval.

Print Quality

Resolution:

High-resolution for clear viewing of diagrams and text.

Printability:

Printable pages for hands-on use.

Binding Type

Binding:

N/A (Digital Format)

Paper Type

Paper Quality:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine

Engine Code:

Engine Type:

3.5L V6 SOHC (215 cu. in.)

Bore X Stroke:

3.54 in. x 3.73 in. (90 mm x 94.5 mm)

Displacement:

3.5 Liters (3497 cc)

Compression Ratio:

9.0:1

Horsepower:

234 hp @ 5800 rpm

Torque:

241 lb-ft @ 4000 rpm

Optional Engine

Engine Code:

Engine Type:

2.7L V6 DOHC (167 cu. in.) - Less Common

Horsepower:

200 hp @ 6000 rpm

Torque:

192 lb-ft @ 4000 rpm

Fuel System

Fuel Delivery:

Sequential Electronic Fuel Injection (SEFI)

Fuel Type:

Unleaded gasoline, 87 octane recommended

Fuel Pressure:

39 psi (265 kPa)

Performance

0-60 Mph Approx:

7.5 - 8.5 seconds

🔧 Transmission

Standard

Transmission Type:

4-Speed Automatic

Transmission Code:

Features

Transmission Features:

AutoStick manual shifting capability (on some trims)

Fluid Specifications

Transmission Fluid Type:

ATF+4 (Mopar)

Fluid Capacities

Transmission Fluid Capacity:

7.0 US quarts (6.6 Liters)

📐 Dimensions

Exterior

Length:

200.0 inches (5080 mm)

Width:

74.4 inches (1890 mm)

Height:

56.7 inches (1440 mm)

Wheelbase:

113.0 inches (2870 mm)

Front Track:

62.4 inches (1585 mm)

Rear Track:

61.8 inches (1570 mm)

Weights

Curb Weight:

3599 - 3767 lbs (1632 - 1709 kg)

Gross Vehicle Weight Rating:

4650 lbs (2109 kg)

Cargo

Trunk Volume:

16.1 cu ft (456 Liters)

🛡️ Safety Features

Ratings

NHTSA Frontal Driver Impact:

Good (2004 Model Year Data)

NHTSA Frontal Passenger Impact:

Good (2004 Model Year Data)

IIHS Frontal Offset Score:

Good (for 2002-2004 models)

Active Features

Standard Anti-lock Braking System (ABS)

Traction Control:

Available Traction Control System (TCS)

Passive Features

Airbags Front:

Standard Driver and Front Passenger Airbags

Airbags Side:

Available Front Side-Impact Airbags

Seatbelts:

3-point height-adjustable front seat belts with pretensioners, rear 3-point seat belts.

💡 Technology Features

Infotainment

Audio System:

Optional Infinity sound systems, cassette and CD players.

Climate Control:

Manual and optional automatic climate control systems.

Driver Assistance

Cruise Control:

Standard cruise control.

Connectivity

Connectivity Options:

Limited to optional cassette/CD players and analog radio.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 5,000 - 7,500 miles (8,000 - 12,000 km) or 6 months, whichever comes first.

Air Filter Replacement:

Every 30,000 miles (48,000 km) or as needed based on driving conditions.

Spark Plug Replacement:

Every 100,000 miles (160,000 km) for platinum-tipped plugs.

Coolant Flush:

Every 100,000 miles (160,000 km) or 5 years.

Fluid Specifications

Engine Oil Type:

SAE 5W-30 Synthetic (preferred for cooler climates) or SAE 10W-30 Conventional.

Engine Oil Capacity:

4.5 US quarts (4.3 Liters) with filter change.

Coolant Type:

Chrysler Type III (HOAT) Antifreeze/Coolant, 50/50 mix with distilled water.

Brake Fluid Type:

DOT 3

Power Steering Fluid:

ATF+4 (Mopar)

Known Issues

Common Problems Model:

Interior water leaks (door seals, sunroof drains), suspension component wear (ball joints, tie rods), power steering pump leaks, PCV valve issues, transmission solenoid issues.

Manual Utility Known Issues:

The manual will provide diagnostic procedures to identify and repair these common issues.

📚 Vehicle History

Brand Heritage

Brand History Context:

Dodge, a division of Chrysler, has a long history of producing American muscle cars and family vehicles.

Model Evolution

Generation:

Second Generation (1998-2004)

Design Philosophy:

Distinctive cab-forward design, influenced by aerodynamic principles, aimed to maximize interior space.

Production

Production Years Model:

1993-2004

Assembly Location:

Sterling Heights Assembly Plant, Sterling Heights, Michigan

🏆 Awards & Recognition

Recognitions

Model Awards:

While specific awards for the 2004 model are not prominent, the LH platform generally received praise for its interior space and comfort in reviews of its era.

Ratings

Consumer Reviews:

Mixed, often citing good value and space but also reliability concerns in later years.