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Dodge Neon Service Repair Manual 2004

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🏷️ Basic Information Identification Make: Dodge Model: Neon Year: 2004 👋 Introduction Market Position Target Audience: Do-it-yourself (DIY) owners seeking to perform their own maintenance and repairs, as well as...
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Dodge Neon Service Repair Manual 2004
🏷️ Basic Information
Identification
Make:
Dodge
Model:
Neon
Year:
2004
👋 Introduction
Market Position
Target Audience:
Do-it-yourself (DIY) owners seeking to perform their own maintenance and repairs, as well as experienced professional mechanics requiring accurate factory specifications.
Competitive Analysis
Value Proposition:
Provides the same in-depth information used by dealership technicians at a fraction of the cost of dealership labor, empowering owners to maintain and repair their vehicles effectively.
Key Features
Instructional Design:
Features detailed substeps, numbered instructions, notes, cautions, and warnings to ensure clarity and safety during repair procedures.
Visual Aids:
Includes hundreds of photos, illustrations, drawings, and enlarged insets to provide clear visual guidance for each procedure.
Navigation:
Features a numbered table of contents for quick and easy access to information.
📋 Manual Details
Coverage Areas
Covered Years:
2004
Trim Levels Covered:
All trim levels for the 2004 Dodge Neon
Engine Options Covered:
All engine options available for the 2004 Dodge Neon
Page Count
Estimated Page Count:
Varies by specific manual edition, but factory service manuals are typically extensive, often exceeding 1000 pages when considering all sections and potential variants. This digital format implies a comprehensive compilation.
Manual Type
Type:
Complete Official Factory Service Repair Manual / Workshop Manual
Language
Language:
English
Format
Digital Format:
PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, engine control system, fuel system, lubrication, cooling system, intake and exhaust systems, ignition system, starting and charging system, automatic transmission, manual transmission, clutch.
Chassis:
Suspension (front and rear), steering system (including power steering), brake system (including ABS, parking brake), wheels, and tires.
Electrical:
Complete electrical system diagnostics, wiring diagrams, lighting, instruments, meters, audio/visual systems, horn, windshield wipers and washers, power windows, power door locks, cruise control, engine immobilizer, supplemental restraint system (SRS), airbags, and multiplex/CAN communication.
Body:
Exterior body panels, interior trim, seats, glass and mirrors, hood, doors, instrument panel.
Interior Systems:
HVAC (Heating, Ventilation, Air Conditioning), Supplemental Restraint System (SRS), seat belts, interior lighting, power windows, door locks, mirrors, and instrument panel components.
Procedures Included
Repair Procedures:
Step-by-step repair procedures for all major vehicle systems, including complete disassembly and reassembly guidance.
Maintenance:
Scheduled maintenance, routine inspections, fluid changes, filter replacements, and general upkeep.
Diagnostics:
Troubleshooting guides, diagnostic charts, common fault identification, and electrical system diagnosis.
Troubleshooting Electrical:
Detailed troubleshooting procedures for electrical issues, including component testing, circuit analysis, and the use of wiring diagrams.
Technical Depth
Depth:
Comprehensive, covering everything from basic maintenance and adjustments to complex component overhauls and electrical system diagnostics. Suitable for both DIY enthusiasts and professional mechanics.
Illustrations Detail:
Hundreds of high-quality illustrations, diagrams, and photographs providing detailed views of parts and assembly processes, often with exploded views and specific torque specifications.
📊 Manual Specifications
File Format
Compatibility:
Compatible with all PC-based Windows operating systems and Mac.
Print Quality
Printability:
All pages are printable, allowing users to print the entire manual or specific sections as needed.
Binding Type
Delivery Method:
Digital download, eliminating shipping and waiting times for physical copies.
Paper Type
Storage Options:
Can be saved to hard drive or burned to CD-ROM for offline access.
⚙️ Engine Specifications
Primary Engine
Engine Code Examples:
Typically included 2.0L SOHC (AGR, AGB) and 2.4L DOHC (EDZ) engines for the 2004 model year. Manual will detail specific engine codes and their variations.
Performance
Horsepower Range:
2.0L: Approximately 132-150 hp; 2.4L: Approximately 145-150 hp (specific figures vary by engine variant and tune).
Torque Range:
2.0L: Approximately 130-140 lb-ft; 2.4L: Approximately 155-160 lb-ft (specific figures vary by engine variant and tune).
Fuel System
Injection Type:
Multi-point fuel injection (MPFI)
Fuel Type:
Unleaded gasoline (typically 87 octane or higher)
Engine Code Examples
2.0L Sohc:
2.0L SOHC (Single Overhead Cam) engine, commonly designated as AGR or AGB in Chrysler's engine naming convention. Known for its reliability and reasonable fuel economy.
2.4L DOHc:
2.4L DOHC (Double Overhead Cam) engine, often designated as EDZ. Typically offered improved torque and slightly higher horsepower compared to the 2.0L.
🔧 Transmission
Standard
Transmission Type Std:
Manual transmission (e.g., Getrag 5-speed)
Optional
Transmission Type Opt:
Automatic transmission (e.g., Chrysler 41TE/42LE 4-speed)
Features
Fluid Type Auto:
ATF+4 (Chrysler's proprietary fluid, often a substitute for Mopar ATF+3 or equivalent).
Fluid Type Manual:
Manual transmission fluid (MTF) with specific viscosity grade, likely GL-4 or GL-5.
📐 Dimensions
Exterior
Body Styles:
2-door coupe, 4-door sedan
Wheelbase:
Approximately 104.4 inches (2652 mm)
Weights
Curb Weight:
Ranges typically from 2,700 to 3,000 lbs (1225 to 1360 kg) depending on body style and equipment.
Interior
Passenger Volume:
Around 90-95 cubic feet of passenger volume, varying slightly between coupe and sedan.
🛡️ Safety Features
Ratings
NHTSA Front Crash Test:
Likely received 4-star ratings for driver and passenger in frontal crash tests, though specific ratings should be verified.
IIHS Small Overlap Front:
IIHS crash test data for this generation may indicate 'Acceptable' or 'Marginal' ratings in certain tests.
Active Features
ABS:
Anti-lock Braking System (ABS) was available as an option or standard on higher trims.
Passive Features
Airbags:
Frontal airbags for driver and passenger. Side airbags were often optional.
Seat Belts:
Three-point seat belts with pretensioners for front occupants. Manual covers seat belt system inspection and replacement.
💡 Technology Features
Infotainment
Audio System:
Factory-installed AM/FM stereo with CD player and optional cassette player. Speaker configurations varied by trim level.
Driver Assistance
Cruise Control:
Cruise control was available as an option.
Connectivity
Multiplex Communication:
The manual covers multiplex and CAN communication systems, indicating a degree of integrated electronic control for various vehicle functions.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000 - 7,500 miles (8,000 - 12,000 km) or 6 months, depending on driving conditions (severe vs. normal).
Spark Plug Replacement:
Intervals vary by spark plug type (e.g., copper, platinum, iridium), but typically range from 30,000 to 100,000 miles.
Timing Belt Replacement:
For engines with timing belts (like the 2.0L SOHC), replacement is crucial, often recommended around 60,000 - 100,000 miles or 5-7 years.
Fluid Specifications
Engine Oil Spec:
Typically SAE 5W-30 viscosity grade. Consult manual for specific API certification (e.g., API SN or newer).
Coolant Spec:
Mopar OAT (Organic Additive Technology) Antifreeze/Coolant or equivalent, typically pink in color, and is a long-life coolant.
Brake Fluid Spec:
DOT 3 or DOT 4 motor vehicle brake fluid.
Power Steering Fluid:
Chrysler Power Steering Fluid or an equivalent meeting Chrysler MS-1081 specification.
Manual Transmission Fluid:
Specific manual transmission fluid (MTF) type and viscosity grade as specified by the manufacturer. Often a GL-4 gear oil.
Known Issues
Engine Mounts:
Wear and tear on engine and transmission mounts can lead to vibration and clunking noises.
Cooling System:
Radiator leaks, thermostat issues, and fan motor failures can occur.
Exhaust System:
Corrosion and leaks in the exhaust manifold and pipes are common.
Suspension:
Worn ball joints, tie rod ends, and wheel bearings can affect handling and cause noise.
📚 Vehicle History
Brand Heritage
Dodge Legacy:
Dodge, a division of Chrysler, has a long history of producing American performance and practical vehicles.
Model Evolution
Neon Generations:
The 2004 model year belongs to the second generation of the Dodge Neon (PL), which ran from 2000 to 2005. This generation introduced revised styling and improved chassis dynamics.
Second Gen Updates:
The second generation (2000-2005) featured a more rounded exterior design, revised interior, and improved safety features compared to the first generation.
Production
Manufacturing Locations:
Primarily manufactured in Belvidere, Illinois, USA.
🏆 Awards & Recognition
Recognitions
Historical Awards:
The Dodge Neon, across its generations, received various accolades including being named to Car and Driver's Ten Best list in its debut year (1995).
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