Market Segment:
Compact/Subcompact Performance Sedan (Neon) and High-Performance Compact Sedan (SRT-4).
Competitors:
Honda Civic Si, Acura RSX, Mitsubishi Lancer ES/GTS/Evolution, Subaru WRX, Ford Focus SVT.
Srt4 Highlight:
The SRT-4 variant is a significantly enhanced version of the Neon, featuring a powerful turbocharged engine, sport-tuned suspension, and aggressive styling, positioning it as a budget-friendly performance car.
Manual Value Proposition:
Provides DIY enthusiasts and professional technicians with the detailed technical information required to diagnose, maintain, and repair both standard Neon models and the high-performance SRT-4.
Srt4 Development:
The SRT-4 was developed by Chrysler's Street Racing Technology division to bring a serious performance contender to the compact car market, leveraging the existing Neon platform with significant powertrain and chassis upgrades.
Coverage:
Comprehensive service and repair for 2004 Dodge SRT-4 and Neon models, including all major systems.
Estimated Page Count:
Extensive (exact count not specified, but 'most complete' implies thousands of pages of detailed information).
Type:
Service and Repair Manual / Workshop Manual
Format:
PDF (Downloadable)
Operating Systems:
Compatible with All Versions of Windows & Mac.
Software Requirements:
Adobe PDF Reader.
Powertrain:
Engine, Fuel System, Exhaust System, Driveline, Transaxle, Clutch.
Chassis:
Suspension, Brakes, Steering, Frame & Bumpers, Tires/Wheels.
Electrical:
Audio/Video, Chime/Buzzer, Electronic Control Modules (ECMs), Engine Systems, Heated Systems, Horn, Ignition Control, Instrument Cluster, Lamps, Message Systems, Power Systems, Restraints (Airbags/Seatbelts), Speed Control, Vehicle Theft Security, Wipers/Washers, Wiring Diagrams.
Body:
Body, Heating & Air Conditioning, Emissions Control.
Heating And Ac:
Covers HVAC system operation, component testing (compressor, evaporator, heater core, blower motor), refrigerant handling, and diagnostic procedures.
Emissions Control:
Details the function and testing of emissions control systems, including O2 sensors, catalytic converter, EGR (if applicable), and EVAP system.
Repair Procedures:
Disassembling, assembling, repair, troubleshooting, diagnostic procedures for all covered systems.
Maintenance Procedures:
Lubrication, fluid changes, filter replacements, inspection routines.
Electrical Procedures:
Detailed wiring diagrams, troubleshooting for electrical faults, module diagnosis.
Diagnostic Procedures:
Includes diagnostic flowcharts, trouble codes (DTCs), and symptom-based troubleshooting guides for all major systems.
Assembly Disassembly:
Detailed step-by-step instructions with diagrams for disassembling and reassembling major components and sub-assemblies.
Depth:
Comprehensive, covering from basic maintenance and fluid specifications to complex diagnostic procedures and component-level repairs. Includes wiring schematics and system overviews.
Torque Specifications:
Provides detailed torque specifications for critical fasteners across all vehicle systems, essential for proper assembly and repair.
Wiring Diagrams:
Extensive and detailed wiring diagrams for all electrical systems, crucial for troubleshooting and repairs.
Neon Engine:
2.0 L 4-Cylinder, 16-Valve, SOHC Gasoline
Srt4 Engine:
2.4 L 4-Cylinder, 16-Valve, DOHC High Output Turbocharged Gasoline (Engine code: G404)
Srt4 Horsepower:
205 hp @ 5800 RPM (SAE Net)
Srt4 Torque:
220 lb-ft @ 3400 RPM (SAE Net)
Fuel Delivery:
Electronic Fuel Injection (EFI). Specific fuel system components (injectors, fuel pump) will be detailed for each engine variant.
ECM:
Engine Control Module (ECM) / Powertrain Control Module (PCM) with specific calibration for each engine and transmission combination.
Neon Variants:
Covers standard 2.0L SOHC engines used in various Neon trims (e.g., ES, SE, R/T) which differ slightly in output and calibration.
Wheelbase:
Approx. 104.1 inches (2644 mm)
Length:
Approx. 174.4 inches (4430 mm)
Curb Weight Neon:
Approx. 2,600 - 2,800 lbs (1180 - 1270 kg)
Curb Weight Srt4:
Approx. 2,900 - 3,100 lbs (1315 - 1406 kg)
NHTSA Crash Test Results:
NHTSA ratings for the 2004 Neon and SRT-4 will be detailed in the manual, covering frontal, side impact, and rollover tests.
ABS:
Anti-lock Braking System (ABS) available, details on operation and diagnosis included.
Airbags:
Frontal airbags, potentially side-impact airbags for certain trims. Manual covers restraint system service and deployment.
Audio System:
Factory AM/FM/CD player, possibly with premium sound options. Manual covers audio system diagnostics and wiring.
Cruise Control:
Speed Control (Cruise Control) system details and troubleshooting are included.
Instrument Cluster:
Includes detailed information on the instrument cluster functions, warning lights, and diagnostics.
Oil Change Interval:
Typically every 3,000-7,500 miles (4,800-12,000 km) depending on oil type and driving conditions. Manual will specify exact intervals and oil types.
Spark Plug Replacement:
Intervals vary by plug type (standard vs. platinum/iridium). Manual will provide specific recommendations.
Engine Oil Type:
Likely SAE 5W-30 for both engines, but the manual will confirm the precise specification and capacity for each variant (e.g., 4.5 qts for 2.0L, 5 qts for 2.4L Turbo).
Coolant Type:
Chrysler/Dodge spec HOAT (Hybrid Organic Acid Technology) coolant, typically Mopar Antifreeze/Coolant 5/100.
Transmission Fluid Type:
For automatic: ATF+4 (MS-9602). For manual: Manual Transmission Lubricant (specific viscosity TBD, e.g., SAE 75W-90 or 80W-90).
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid, as specified by Chrysler/Dodge. Manual will confirm the exact DOT rating required.
Power Steering Fluid:
Likely Mopar Power Steering Fluid or equivalent meeting Chrysler MS-5901. Manual will specify.
Srt4 Turbo Issues:
Potential issues include cracked exhaust manifold (due to heat cycling), wastegate actuator problems, clutch wear from aggressive driving, and turbocharger oil feed line restrictions. Manual will detail inspection and replacement.
Neon Common Issues:
Common issues can include power window regulators failing, HVAC blend door actuators, and front suspension component wear. The manual will provide diagnostic procedures for these.
Dodge Performance Heritage:
Dodge has a history of performance variants, with the SRT (Street Racing Technology) division dedicated to creating high-performance versions of existing Chrysler products, including the Neon.
Neon Generations:
The 2004 model year falls within the second generation of the Dodge Neon (2000-2005), which saw platform updates and the introduction of the performance-oriented SRT-4 variant.
Manufacturing Location:
Produced in Belvidere, Illinois, USA.