DODGE SRT-4 2004 Service Repair Manual

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🏷️ Basic Information Identification Make: Dodge Model: SRT-4 Year: 2004 Codes Platform Code: PT Cruiser platform (modified) Engine Code: 340 👋 Introduction Market Position Segment: Compact performance sedan Target Audience:...

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Type: Car

Vendor:

Sku: 576170

Tags: 2004 Car Cars Dodge Misc SRT-4

Product variants

Description

🏷️ Basic Information

Identification

Make:

Dodge

Model:

SRT-4

Year:

Codes

Platform Code:

PT Cruiser platform (modified)

Engine Code:

👋 Introduction

Market Position

Segment:

Compact performance sedan

Target Audience:

Enthusiast drivers, DIY mechanics seeking performance tuning and maintenance

Competitive Analysis

Key Competitors:

Subaru WRX, Mitsubishi Lancer Evolution (Lancer Evo), Honda Civic Si

Key Features

Performance Focus:

Turbocharged engine, sport-tuned suspension, aggressive styling

Value Proposition:

Affordable entry into the turbocharged performance segment

📋 Manual Details

Coverage Areas

Manual Type:

Factory Service Manual (FSM)

Language:

English

Format:

Page Count

Estimated Page Count:

1500-2000+

📖 Manual Coverage

Systems Covered

Powertrain:

Engine (2.4L DOHC Turbocharged), Transmission (Getrag 5-speed manual), Drivetrain

Chassis:

Suspension (Front/Rear), Steering, Brakes (Front/Rear), Wheels/Tires

Electrical:

Engine Control Module (ECM), Body Control Module (BCM), Lighting, Instrumentation, Audio System, Antitheft

Body:

Exterior Body Panels, Interior Trim, HVAC, Safety Restraints (Airbags)

Procedures Included

Maintenance:

Scheduled maintenance, fluid changes, filter replacements, inspections

Diagnostics:

Troubleshooting guides, diagnostic trouble codes (DTCs), electrical schematics

Repair:

Engine overhaul, transmission rebuild, brake system repair, suspension component replacement, electrical component diagnosis and repair

Special Procedures:

Turbocharger system diagnosis and repair, clutch replacement, timing belt service

Technical Depth

Depth:

Comprehensive (from basic fluid checks to complete engine and transmission rebuilds)

Diagnostic Tools:

Information on required diagnostic tools and scan procedures

📊 Manual Specifications

File Format

File Type:

Searchability:

Searchable text

Print Quality:

High-resolution, printable pages

Binding Type

Binding:

Not Applicable (Digital PDF)

Paper Type

Paper Quality:

Not Applicable (Digital PDF)

⚙️ Engine Specifications

Primary Engine

Engine Type:

2.4L DOHC 16-valve Inline-4 Turbocharged (World Engine)

Bore X Stroke:

86.5 mm x 103.0 mm

Displacement:

2351 cc (143.5 cu in)

Compression Ratio:

8.1:1

Performance

Horsepower:

215 hp @ 5600 rpm

Torque:

245 lb-ft @ 3600 rpm

Redline:

6200 rpm

Fuel System

Fuel Delivery:

Sequential Electronic Fuel Injection (SEFI)

Turbocharger:

Mitsubishi TD04-13G turbocharger with intercooler

Recommended Fuel:

91 octane or higher (premium unleaded)

Fluid Specifications

Engine Oil Type:

SAE 5W-30 Synthetic (Chrysler MS-10892)

Engine Oil Capacity:

4.5 US quarts (4.3 liters) with filter

Coolant Type:

Mopar OAT (Organic Additive Technology) Antifreeze/Coolant (Blue)

Coolant Capacity:

7.5 US quarts (7.1 liters)

🔧 Transmission

Standard

Transmission Type:

Getrag MT285 5-speed manual transaxle

Features

Clutch Type:

Hydraulically actuated, single dry plate

Fluid Specifications

Transmission Fluid Type:

MS-9224 Manual Transmission Fluid (Synthetic)

Transmission Fluid Capacity:

2.1 US quarts (2.0 liters)

📐 Dimensions

Exterior

Length:

178.7 inches (4539 mm)

Width:

69.9 inches (1775 mm)

Height:

55.7 inches (1415 mm)

Wheelbase:

105.1 inches (2669 mm)

Weights

Curb Weight:

3030 lbs (1374 kg)

Gross Vehicle Weight Rating:

3860 lbs (1751 kg)

🛡️ Safety Features

Ratings

NHTSA Frontal Driver:

NHTSA Frontal Passenger:

NHTSA Side Driver:

NHTSA Side Rear Passenger:

IIHS Frontal Offset:

Active Features

Standard (4-wheel disc with ABS)

Traction Control:

Available (Performance Control System)

Passive Features

Airbags:

Driver and front passenger airbags, side-impact airbags (optional)

Seatbelts:

Front 3-point with pretensioners and load limiters, rear 3-point

💡 Technology Features

Infotainment

Audio System:

Standard AM/FM/CD player with 6 speakers, optional Infinity premium audio

Gauge Cluster:

Performance-oriented with boost gauge, oil pressure gauge, voltmeter

Driver Assistance

Cruise Control:

Standard

Connectivity

Auxiliary Input:

None (standard)

Performance Enhancements

Intercooler:

Front-mounted, high-efficiency intercooler

Suspension Tuning:

Sport-tuned suspension with stiffer springs and dampers, larger sway bars

Brake System:

Larger front brake rotors and calipers (11.8-inch vented front, 10.6-inch solid rear)

🔧 Maintenance

Service Intervals

Oil Change:

Every 5,000 miles or 6 months, whichever comes first (using synthetic)

Air Filter Replacement:

Every 15,000 miles or 12 months

Spark Plug Replacement:

Every 30,000 miles (NGK Iridium recommended)

Timing Belt Replacement:

Every 100,000 miles or 10 years (critical component)

Coolant Flush:

Every 30,000 miles or 2 years

Transmission Fluid Change:

Every 45,000 miles or 3 years

Known Issues

Common Problems Engine:

Cracked exhaust manifold, turbo oil feed line leaks, wastegate actuator issues

Common Problems Transmission:

Clutch wear, shifter linkage issues

Common Problems Suspension:

Worn control arm bushings, strut mount failure

Common Problems Electrical:

Faulty O2 sensors, failing alternator

📚 Vehicle History

Brand Heritage

Brand:

Dodge (Chrysler Group LLC)

Model Evolution

Predecessor:

Dodge Neon ACR

Development:

Developed by Chrysler's Performance Vehicle Operation (PVO), later SRT (Street and Racing Technology)

Production

Production Years:

2003-2005

Manufacturing Location:

Belvidere Assembly Plant, Illinois, USA

🏆 Awards & Recognition

Recognitions

Performance Awards:

Recognized for its potent turbocharged engine and accessible performance tuning capabilities