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Harley Davidson FXSTDSE2 Screamin Eagle Deuce 2004 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Harley-Davidson Model: FXSTDSE2 Screamin' Eagle Deuce Year: 2004 Codes Model Code: FXSTDSE2 👋 Introduction Market Position Vehicle Class: Custom Cruiser / Power Cruiser Target Audience:...
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Type: Motorcycle
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Harley Davidson FXSTDSE2 Screamin Eagle Deuce 2004 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
FXSTDSE2 Screamin' Eagle Deuce
Year:
2004
Codes
Model Code:
FXSTDSE2
👋 Introduction
Market Position
Vehicle Class:
Custom Cruiser / Power Cruiser
Target Audience:
Enthusiasts seeking high-performance, exclusive, and visually striking Harley-Davidson motorcycles.
Competitive Analysis
Key Competitors:
Other premium custom cruisers from brands like Indian Motorcycle, and high-performance models from Japanese manufacturers.
Key Features
Screamin Eagle Enhancements:
Specific performance tuning and enhancements associated with the Screamin' Eagle line.
Custom Styling:
Unique styling cues, often including custom paint, chrome accents, and distinctive bodywork, characteristic of the Screamin' Eagle SE editions.
Collectible Status:
Limited production runs contribute to its collectible nature and desirability among collectors.
📋 Manual Details
Coverage Areas
Manual Type:
Factory Service Repair Workshop Manual
Language:
English
Format:
PDF Download
Page Count
Estimated Pages:
Large, comprehensive (typically 500+ pages for a full factory manual)
📖 Manual Coverage
Systems Covered
Engine:
Complete engine service, inspection, disassembly, assembly, tuning, and troubleshooting for the Screamin' Eagle V-Twin engine.
Transmission:
Service and repair of the 5-speed transmission, clutch, and related components.
Fuel System:
Detailed information on fuel injection (EFI) system, fuel pump, injectors, sensors, and fuel tank servicing.
Electrical System:
Comprehensive wiring diagrams, ignition system, charging system (stator, regulator/rectifier), lighting, starter, and all electrical components.
Brakes:
Front and rear brake system service, including caliper maintenance, rotor replacement, brake line bleeding, and master cylinder service.
Suspension:
Front fork (e.g., telescopic) and rear shock absorber service, adjustment, and replacement. Wheel bearing and steering head bearing maintenance.
Frame And Body:
Chassis inspection, frame integrity checks, body panel removal/installation, fender service, and seating component maintenance.
Exhaust System:
Service and inspection of the exhaust headers, mufflers, and mounting hardware.
Wheels And Tires:
Wheel servicing, tire mounting/disassembly, and recommended tire pressures.
Procedures Included
Maintenance:
Routine scheduled maintenance, including oil changes, filter replacements, spark plug servicing, and brake fluid flushes.
Troubleshooting:
Diagnostic procedures for common and uncommon issues, fault code interpretation (if applicable), and systematic problem-solving.
Repair:
Detailed step-by-step instructions for virtually all repair operations, from minor adjustments to complete engine rebuilds.
Disassembly Assembly:
Complete procedures for the disassembly and reassembly of all major vehicle components and systems.
Wiring Diagrams:
High-quality, detailed electrical schematic diagrams for all model variations and configurations.
Technical Depth
Depth Level:
Comprehensive factory-level detail, suitable for professional technicians and experienced DIY mechanics.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text content for quick access to information.
Print Quality
Image Resolution:
High-resolution images and diagrams for clarity.
Binding Type
Binding:
N/A (Digital PDF Download)
Paper Type
Paper Quality:
N/A (Digital PDF Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, Twin Cam 88B V-Twin
Displacement:
1450 cc (88 cubic inches)
Bore X Stroke:
3.75 in. x 4.00 in. (95.25 mm x 101.6 mm)
Compression Ratio:
9.2:1 (typical for Twin Cam 88B)
Performance
Horsepower:
Estimated 75-85 HP (stock, Screamin' Eagle tuned versions often higher)
Torque:
Estimated 85-95 ft-lbs (stock, Screamin' Eagle tuned versions often higher)
Fuel System
Fuel Delivery:
Electronic Sequential Port Fuel Injection (ESPFI)
Fuel Type:
Unleaded gasoline, minimum 91 octane recommended
Ignition
Ignition System:
Distributorless, Crankshaft Position Sensor (CKP) based ignition
Lubrication
Oil Type:
Harley-Davidson SYN3 Full Synthetic, or API SG certified 20W-50 motorcycle oil
Oil Capacity:
Approximately 4 quarts (3.8 liters) with filter change
🔧 Transmission
Standard
Transmission Type:
5-speed constant mesh
Clutch Type:
Wet, multi-plate
Features
Primary Drive:
Duplex chain
Final Drive:
Belt drive
Fluid Specifications
Transmission Oil Type:
Harley-Davidson Formula + Transmission Lubricant (or equivalent SAE 50)
Transmission Oil Capacity:
Approximately 24 US fl oz (0.7 L)
📐 Dimensions
Exterior
Length:
Approximately 94.9 in. (2410 mm)
Wheelbase:
Approximately 64.5 in. (1638 mm)
Ground Clearance:
Approximately 4.4 in. (112 mm)
Weights
Dry Weight:
Approximately 666 lbs (302 kg)
Gvwr:
Not typically specified for motorcycles in the same way as cars.
Fuel Capacity
Fuel Tank Capacity:
5.0 gallons (18.9 L)
🛡️ Safety Features
Ratings
Safety Certification:
Meets all applicable US Federal Motor Vehicle Safety Standards (FMVSS) for motorcycles.
Active Features
Brakes:
Dual-disc front braking system, single disc rear braking system.
Lighting:
Halogen headlight, LED taillight and brake light, amber incandescent turn signals.
Passive Features
Frame Construction:
Steel tubular frame and swingarm for chassis rigidity.
💡 Technology Features
Infotainment
Audio System:
Optional accessory audio systems may have been available, but not standard integrated infotainment as in modern vehicles.
Driver Assistance
Electronic Aids:
Limited to basic engine management and ignition control; no advanced rider assistance systems (ARAS) or ABS typically found on this model.
Connectivity
Connectivity Features:
N/A
🔧 Maintenance
Service Intervals
First Service:
1,000 miles (1,600 km) - includes engine oil and filter change, check all fasteners, inspect brake pads, and lubrication.
Subsequent Service:
Every 5,000 miles (8,000 km) or annually, whichever comes first. Includes engine oil and filter change, inspection of primary drive, transmission oil, belt tension, brake system, and all controls.
Engine Oil Change Interval:
Recommended every 5,000 miles (8,000 km) or annually.
Fluid Specifications
Brake Fluid Type:
DOT 4 or DOT 5.1 hydraulic brake fluid (check specific recommendation for 2004 model year).
Primary Chain Case Oil:
Harley-Davidson Primary Chain Case Lubricant or equivalent SAE 90W
Primary Chain Case Oil Capacity:
Approximately 1 quart (0.95 L)
Known Issues
Common Wear Items:
Clutch plates, brake pads, tires, wheel bearings, and spark plugs are common wear items requiring regular inspection and replacement.
Early Twin Cam Considerations:
Potential for cam chain tensioner wear in earlier Twin Cam engines; the manual will detail inspection and replacement procedures.
📚 Vehicle History
Brand Heritage
Manufacturer History:
Harley-Davidson, founded in 1903, is an iconic American motorcycle manufacturer renowned for its V-twin engines, custom styling, and strong rider community.
Model Evolution
Deuce Introduction:
The Harley-Davidson Deuce (FXSTD) was introduced in 1999 as part of the Softail family, featuring a distinctive custom profile with a low-slung stance and often a fat rear tire.
Screamin Eagle Editions:
Screamin' Eagle (SE) editions represent factory-tuned, high-performance, and often limited-edition models, showcasing enhanced engines and premium components.
Production
Production Era:
The FXSTDSE2 Screamin' Eagle Deuce was a special edition model produced for the 2004 model year.
🏆 Awards & Recognition
Recognitions
Model Recognition:
Screamin' Eagle editions are recognized by enthusiasts for their exclusive styling and enhanced performance, often earning praise in motorcycle publications and custom bike shows.
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