Segment:
Cruiser, Classic Style Motorcycle
Target Audience:
Harley-Davidson owners seeking to perform their own maintenance and repairs, enthusiasts, custom builders.
Key Competitors During Era:
Other Harley-Davidson Softail models, Indian Motorcycles, Victory Motorcycles, select Japanese cruiser offerings.
Distinguishing Features:
Iconic Springer front end, Twin Cam 88B engine, Softail frame with hidden rear suspension, classic styling cues.
Manual Value Proposition:
Provides comprehensive, in-depth technical guidance for maintaining and repairing the specific 2004 FXSTS Softail Springer, saving owner's money and ensuring proper upkeep.
Primary Coverage:
Repair, Service, Maintenance, Troubleshooting
Secondary Coverage:
Component Overhaul, Electrical Diagnosis, Chassis Adjustments
Type:
Workshop Service Manual
Format:
PDF (Instant Download)
Engine:
Twin Cam 88B Engine, Carburetion, Fuel Injection (if applicable for specific model variant), Ignition, Cooling System (Air-Cooled), Lubrication System, Exhaust System
Transmission:
5-Speed Cruise Drive Transmission, Clutch System, Primary Drive, Final Drive
Chassis:
Frame, Springer Front End (Suspension, Steering), Rear Suspension (Shocks, Swingarm), Wheels, Tires, Braking System (Front & Rear), Bearings (Wheel, Steering Head)
Electrical:
Battery, Charging System (Alternator, Regulator), Starting System, Lighting (Headlight, Taillight, Signals), Instrumentation, Ignition System, Wiring Diagrams, Diagnostic Codes
Bodywork And Accessories:
Fuel Tank, Fenders, Seat, Handlebars, Controls, Mirrors, Exhaust Components, Chrome/Decorative Trim
Routine Maintenance:
Oil Changes, Filter Replacement, Spark Plug Replacement, Belt Tensioning, Lubrication Points
Major Repairs:
Engine Rebuilds, Transmission Overhaul, Fork Seal Replacement, Brake Caliper Rebuild, Electrical Component Diagnosis and Replacement
Troubleshooting:
Diagnosing engine performance issues, electrical faults, braking system malfunctions, suspension problems
Adjustments:
Carburetor tuning, clutch adjustment, primary chain adjustment, steering head bearing adjustment
Depth:
Comprehensive, covering from basic checks to complete engine and transmission disassembly/reassembly. Includes detailed torque specifications and diagnostic procedures.
Engine Type:
Air-cooled, Twin Cam 88B V-Twin
Displacement:
1450cc (88 cubic inches)
Bore X Stroke:
3.75 in. x 4.00 in. (95.25 mm x 101.60 mm)
Horsepower Estimated:
Approx. 65-70 HP (at crank)
Torque Estimated:
Approx. 85-90 lb-ft (at crank)
Fuel Delivery:
Carburetor (Keihin CV 40mm) or Electronic Fuel Injection (EFI) depending on specific market variant. Manual covers both if applicable.
Fuel Type:
Unleaded Gasoline, 91 Octane (or higher recommended)
Safety Certifications:
Not applicable in the traditional automotive sense; adheres to relevant motorcycle safety standards.
Braking System:
Dual front disc brakes, Single rear disc brake with braided stainless steel lines.
Suspension Responsiveness:
Springer front suspension and rear coil-over shock absorbers designed for ride comfort and handling.
Lighting:
Halogen headlight, LED taillight/stoplight, amber front and rear turn signals.
Audio System:
Factory-installed audio systems were optional or not standard on many 2004 Softail models; this manual would cover any factory integrated systems.
Rider Aids:
No electronic rider aids such as ABS or traction control were standard or commonly available on this model. Focus is on mechanical and electrical systems.
Connectivity Features:
N/A - This era of motorcycle does not feature modern connectivity like Bluetooth or smartphone integration.
Engine Oil Change:
Every 2,500 miles or 6 months (whichever comes first).
Primary Oil Change:
Every 5,000 miles or 12 months.
Transmission Oil Change:
Every 10,000 miles or 24 months.
Spark Plug Replacement:
Every 10,000 miles (check manual for specific plug type and gap).
Engine Oil Type:
Harley-Davidson Genuine V-Twin Oil (20W-50) or equivalent API CI-4 or higher.
Primary Chain Case Oil:
Harley-Davidson Genuine Primary Chain Lubricant or SYN3 (20W-50) or equivalent JASO FD certified 2-stroke oil.
Transmission Oil:
Harley-Davidson Genuine V-Twin Transmission Oil or SYN3 (75W-140) or equivalent API GL-5 synthetic gear oil.
Brake Fluid:
DOT 4 (refer to manual for specific caliper manufacturer recommendations).
Common Wear Items:
Clutch friction plates, primary chain, belt drive components, wheel bearings, steering head bearings.
Potential Troubleshooting Areas:
Carburetor tuning for optimal performance, starter solenoid issues, charging system output, front fork leaks (seals).
Brand Legacy:
Harley-Davidson is an iconic American motorcycle manufacturer with a history dating back to 1903, known for its V-twin engines and cruiser motorcycles.
Softail Lineage:
The Softail platform, introduced in 1983, emulates the hardtail look with a concealed rear suspension system. The Springer variant, featuring the distinctive springer front end, has been a popular retro-styled offering within the Softail family.
Production Period Fxsts:
The FXSTS Softail Springer was produced by Harley-Davidson for several years, with the 2004 model representing a specific iteration of this classic design.
