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Jeep Grand Cherokee WG 2004 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Jeep Model: Grand Cherokee Model Code: WG Year: 2004 👋 Introduction Market Position Segment: Mid-size Luxury SUV / Off-Road Capable SUV Competitive Analysis Competitors 2004:...
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Jeep Grand Cherokee WG 2004 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Jeep
Model:
Grand Cherokee
Model Code:
WG
Year:
2004
👋 Introduction
Market Position
Segment:
Mid-size Luxury SUV / Off-Road Capable SUV
Competitive Analysis
Competitors 2004:
Ford Explorer, Chevrolet TrailBlazer, Toyota 4Runner, Nissan Pathfinder, Land Rover Discovery
Key Features
Defining Characteristics:
Body-on-frame construction, robust four-wheel-drive systems, comfortable interior for its class, respectable off-road capability, strong towing capacity.
Target Audience
Intended Users:
Enthusiast owners performing DIY maintenance and repairs, professional automotive technicians, restoration specialists.
Value Proposition
Manual Benefit:
Enables accurate diagnostics, efficient repairs, and proper maintenance, saving time and money while ensuring vehicle longevity and performance.
📋 Manual Details
Coverage Areas
Engine Coverage:
4.0L Inline 6-Cylinder (PowerTech), 4.7L V8 (PowerTech), 4.7L V8 HO (High Output)
Transmission Coverage:
42RE (4-Speed Automatic), 45RFE / 545RFE (4-Speed/5-Speed Automatic)
Drivetrain Coverage:
Four-wheel drive systems (Selec-Trac, NV242, NV247, NV231 - if applicable to WG chassis)
Suspension Coverage:
Front and Rear Suspension (Solid Axle, Independent Front Suspension variations)
Brake Coverage:
Front and Rear Disc Brakes, ABS System
Electrical Coverage:
Wiring Diagrams, Lighting, Power Accessories, Diagnostics
Body And Chassis Coverage:
Body Panels, Interior Trim, Glass, Frame
Page Count
Estimated Pages:
1500-2000+ (typical for comprehensive service manuals of this era)
Manual Type
Type:
Factory Service Manual / Workshop Manual
Language
Language:
English
Format
Format:
Digital (likely PDF), Print-on-Demand (POD) available
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical and electrical systems, fuel delivery, ignition, cooling, exhaust, transmission, transfer case, differentials, driveshafts, axles.
Chassis:
Suspension (front and rear), steering, brakes (hydraulic, ABS), wheels, tires.
Body And Interior:
Body construction, exterior panels, doors, hood, liftgate, windows, interior trim, seats, HVAC system, exterior and interior lighting.
Electrical And Electronics:
Battery, charging system, starting system, ignition system, lighting, instrument cluster, power windows, locks, mirrors, audio system, wiper/washer system, safety systems (airbags, seatbelts), diagnostic trouble codes (DTCs) and troubleshooting flowcharts.
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, fluid checks and replacements, filter replacements, tune-ups, inspections.
Diagnostics:
Troubleshooting guides, symptom-based diagnostics, component testing, use of diagnostic tools (e.g., DRB III).
Repair:
Step-by-step repair procedures for all major components and systems, including engine rebuilds, transmission overhauls, suspension and steering component replacement, brake system service, electrical component repair.
Technical Specifications:
Torque specifications, clearances, fluid capacities and types, electrical specifications, diagnostic data.
Technical Depth
Depth:
Comprehensive, suitable for professional mechanics and advanced DIYers. Covers everything from routine maintenance to complete engine and transmission overhauls, including detailed diagnostic procedures and wiring diagrams.
📊 Manual Specifications
File Format
Digital Format:
PDF
Searchability:
Text-searchable PDF with hyperlinked table of contents and cross-references.
Print Quality
Digital Quality:
High-resolution scans for clear diagrams, illustrations, and text.
Binding Type
Print Binding:
Spiral-bound or perfect-bound for lay-flat usability (for physical copies).
Paper Type
Print Paper:
Durable, high-quality paper suitable for workshop environments (for physical copies).
⚙️ Engine Specifications
Primary Engine
Engine 1:
4.0L (3952cc) SOHC V6 (PowerTech)
Engine 1 Bore X Stroke:
98.5 mm x 87.0 mm
Engine 1 Compression Ratio:
9.7:1
Engine 1 Horsepower:
195 hp @ 4800 rpm
Engine 1 Torque:
230 lb-ft @ 3200 rpm
Secondary Engine
Engine 2:
4.7L (4701cc) SOHC V8 (PowerTech)
Engine 2 Bore X Stroke:
93.0 mm x 86.0 mm
Engine 2 Compression Ratio:
9.0:1
Engine 2 Horsepower:
235 hp @ 4750 rpm
Engine 2 Torque:
295 lb-ft @ 3200 rpm
High Output Engine
Engine 3:
4.7L (4701cc) SOHC V8 HO (High Output)
Engine 3 Compression Ratio:
10.1:1
Engine 3 Horsepower:
260 hp @ 5000 rpm
Engine 3 Torque:
325 lb-ft @ 3800 rpm
Performance
Engine Management:
Sequential Multi-Port Fuel Injection (MPI)
Emission Controls:
Catalytic Converter, On-Board Diagnostics (OBD-II)
Fuel System
Fuel Type:
Unleaded Gasoline
Recommended Octane:
87 (4.0L V6, 4.7L V8), 91 (4.7L V8 HO recommended)
🔧 Transmission
Standard Transmission
Standard Trans:
42RE 4-Speed Automatic
Optional Transmission
Optional Trans:
45RFE/545RFE 4-Speed/5-Speed Automatic
Features
Transmission Features:
Electronically controlled, torque converter lock-up, overdrive gear
Fluid Specifications
Transmission Fluid Type:
ATF+4 (MS-9602)
Fluid Capacity
42Re Capacity:
Approx. 9.0 qts (8.5 L)
45Rfe 545Rfe Capacity:
Approx. 10.3 qts (9.7 L)
📐 Dimensions
Exterior
Wheelbase:
116.0 inches (2949 mm)
Length:
187.8 inches (4770 mm)
Width:
73.0 inches (1854 mm)
Height:
68.7 inches (1745 mm)
Ground Clearance:
Approx. 8.1 inches (206 mm)
Weights
Curb Weight Min:
4,279 lbs (1941 kg) - 4.0L 2WD
Curb Weight Max:
4,660 lbs (2114 kg) - 4.7L HO 4WD
Max Towing Capacity:
Up to 6,500 lbs (2948 kg) with appropriate equipment
🛡️ Safety Features
Ratings
NHTSA Frontal Impact Driver:
★★★★☆ (4/5 Stars)
NHTSA Frontal Impact Passenger:
★★★★☆ (4/5 Stars)
IIHS Frontal Offset:
Good
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Optional Traction Control System (TCS)
Stability Control:
Not typically available on 2004 model year
Passive Features
Airbags:
Frontal airbags (driver and passenger), Optional side-impact airbags
Seatbelts:
Three-point seat belts with pretensioners for front occupants, LATCH child seat anchors
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/CD player, optional Infinity Gold premium sound system with amplifier and subwoofer. Cassette tape player also available.
Navigation:
Optional factory navigation system available on higher trim levels.
Driver Assistance
Cruise Control:
Standard cruise control
Parking Assist:
Not typically available
Connectivity
Bluetooth:
Not available from factory
Convenience Features
Power Accessories:
Power windows, power door locks, power mirrors, power seats (driver/passenger), remote keyless entry
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-5,000 miles (4,800-8,000 km) or 6 months, whichever comes first, depending on driving conditions. Consult manual for specific severe vs. normal service.
Transmission Fluid Change:
Every 30,000-60,000 miles (48,000-96,000 km). ATF+4 is designed for longer life, but periodic checks and changes are recommended, especially under heavy use.
Coolant Change:
Every 30,000 miles (48,000 km) or 24 months for conventional coolant, longer intervals for HOAT or OAT coolants if specified.
Spark Plug Replacement:
4.0L: Approx. 100,000 miles (160,000 km). 4.7L: Approx. 100,000 miles (160,000 km) with platinum-tipped plugs.
Fluid Specifications
Engine Oil Type:
SAE 5W-30 (preferred) or 10W-30, API certified (e.g., API SN or equivalent).
Engine Oil Capacity 4.0L:
5.0 US quarts (4.7 liters) with filter
Engine Oil Capacity 4.7L:
6.0 US quarts (5.7 liters) with filter
Coolant Type:
Chrysler HOAT (Hybrid Organic Acid Technology) Pink coolant (MS-9769) or compatible equivalent.
Power Steering Fluid:
ATF+4 (MS-9602) or Mopar Power Steering Fluid (MS-5901)
Known Issues
Common Problems:
Headliner sagging, transmission solenoid issues (especially 42RE), catalytic converter failure, rear main seal leaks (V8), cooling system component failures (water pump, radiator, fan clutch), PCM failures (common on early WJ).
Common Problems Diag:
Worn track bar bushings, premature wear on steering components (tie rods, ball joints) due to weight and usage, potential for ABS sensor failure.
📚 Vehicle History
Brand Heritage
Jeep Legacy:
Founded on robust off-road capability and military heritage, Jeep has a long-standing reputation for durable and trail-ready vehicles.
Model Evolution
Grand Cherokee Lineage:
The Grand Cherokee debuted in 1993 as a premium SUV offering more luxury and comfort than the Cherokee (XJ) while retaining Jeep's off-road prowess. The WJ generation (1999-2004) represented a significant redesign with a unibody construction (though often described as a 'uni-body with a robust structure') and a more refined appearance and interior.
Production
Wj Generation Years:
1999-2004
Manufacturing Location:
Jefferson North Assembly Plant, Detroit, Michigan, USA
Sales Figures Approx:
The Grand Cherokee was a strong seller for Chrysler/DaimlerChrysler during its tenure, with annual sales often exceeding 200,000 units in the US.
🏆 Awards & Recognition
Recognitions
Competitor Comparisons:
The Jeep Grand Cherokee WJ was often praised for its refined ride quality and off-road capability compared to some competitors in its class during its production run. It was a significant step up in refinement from the previous ZJ generation.
Ratings
Kl Motor Trend SUV Of The Year Nominee:
While not a winner in 2004, the Grand Cherokee consistently competed in SUV of the Year evaluations.
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