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Jeep LIBERTY CHEROKEE KJ Parts Manual Catalog 2004

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🏷️ Basic Information Identification Make: Jeep Model: Liberty (Cherokee KJ) Year: 2004 Codes Chassis Code: KJ 👋 Introduction Market Position Vehicle Class: Compact SUV / Crossover SUV Target Audience: Off-road...
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Jeep LIBERTY CHEROKEE KJ Parts Manual Catalog 2004
🏷️ Basic Information
Identification
Make:
Jeep
Model:
Liberty (Cherokee KJ)
Year:
2004
Codes
Chassis Code:
KJ
👋 Introduction
Market Position
Vehicle Class:
Compact SUV / Crossover SUV
Target Audience:
Off-road enthusiasts, families, general consumers seeking a capable and rugged compact SUV.
Competitive Analysis
Competitors:
Ford Escape, Toyota RAV4, Honda CR-V, Nissan Xterra, Chevrolet Tracker.
Key Features
Jeep Heritage:
Carries the Jeep brand's reputation for off-road capability and ruggedness, often with a body-on-frame construction (though KJ was unibody).
Utility:
Practical for daily use and capable of light to moderate off-road excursions.
Manual Benefit:
Crucial resource for identifying and ordering correct OEM or aftermarket parts, ensuring vehicle integrity and proper repairs.
📋 Manual Details
Coverage Areas
General:
Comprehensive parts catalog with exploded diagrams covering all mechanical and body components for the 2004 Jeep Liberty (KJ).
Page Count
Estimated Pages:
500-700 (estimated for a comprehensive parts catalog of this era)
Manual Type
Type:
Parts Manual / Parts Catalog
Language
Language:
English
Format
Format:
Digital (likely PDF, given common industry practice for such catalogs)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine assembly, cooling system, fuel system, exhaust system, transmission (manual and automatic), driveline, differentials, axles.
Chassis And Suspension:
Front suspension, rear suspension, steering system, brake system (front and rear), wheels and tires.
Electrical:
Engine electrical, ignition system, charging system, lighting system, instrument cluster, body electrical (accessories, power features), wiring harnesses.
Body And Interior:
Exterior body panels (hood, fenders, doors, bumpers, tailgate), interior trim, seating, HVAC system, safety systems (airbags, seatbelts).
Procedures Included
Assembly Disassembly:
Provides visual guidance for the correct assembly and disassembly of vehicle components through exploded diagrams.
Part Identification:
Exact identification of every part with manufacturer's part numbers and their precise location within the vehicle.
Component Breakdown:
Detailed breakdown of complex assemblies into individual, replaceable components.
Technical Depth
Depth:
High. Designed for parts identification, ordering, and understanding component relationships. Essential for service technicians, parts departments, and knowledgeable DIY enthusiasts for correct part sourcing.
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Searchability:
Likely text-searchable if scanned with OCR, allowing for quick part number or description lookups.
Print Quality
Diagram Clarity:
High resolution for detailed viewing of exploded diagrams, with zoom functionality to identify small parts and fasteners.
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Quality:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Code:
2.4L PowerTech I4
Displacement:
2429 cc (148.2 cubic inches)
Configuration:
Inline 4-cylinder
Horsepower:
150 hp @ 5800 rpm (approx.)
Torque:
165 lb-ft @ 4000 rpm (approx.)
Optional Engine
Engine Code:
3.7L PowerTech V6
Displacement:
3701 cc (225.9 cubic inches)
Configuration:
V6
Horsepower:
205 hp @ 5700 rpm (approx.)
Torque:
235 lb-ft @ 4000 rpm (approx.)
Fuel System
Fuel Delivery:
Multi-port Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline
🔧 Transmission
Standard
Type:
4-Speed Automatic Transmission (42RLE)
Optional
Type:
5-Speed Manual Transmission (NV1500)
Features
Drivetrain:
Command-Trac NV242 Part-Time 4WD System (Standard on most trims), optional Selec-Trac Full-Time 4WD System.
Transfer Case:
NV242 (2WD High, 4WD High, Neutral, 4WD Low)
📐 Dimensions
Exterior
Length:
175.1 inches (4448 mm)
Width:
72.4 inches (1839 mm)
Height:
66.2 inches (1681 mm)
Wheelbase:
104.2 inches (2647 mm)
Interior
Passenger Volume:
94.4 cubic feet (2673 L)
Cargo
Cargo Volume Behind Rear Seat:
30.5 cubic feet (864 L)
Cargo Volume Max:
67.4 cubic feet (1908 L)
Weights
Curb Weight Min:
3,643 lbs (1652 kg)
Gross Vehicle Weight Rating Gvwr:
4,670 lbs (2118 kg)
🛡️ Safety Features
Ratings
NHTSA Front Driver Impact:
4 Stars
NHTSA Front Passenger Impact:
4 Stars
NHTSA Side Driver Impact:
5 Stars
NHTSA Side Rear Passenger Impact:
4 Stars
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Optional Traction Control System (TCS) on some models
Passive Features
Airbags:
Standard front driver and passenger airbags.
Seatbelts:
Front and rear three-point seat belts.
💡 Technology Features
Infotainment
Audio System:
Optional AM/FM/CD player, optional premium Infinity sound system.
Navigation:
Not commonly available or standard on 2004 models.
Driver Assistance
Cruise Control:
Standard or optional depending on trim level.
Connectivity
Power Accessories:
Power windows, power door locks, power mirrors optional/standard depending on trim.
🔧 Maintenance
Service Intervals
Oil Change:
Every 3,000-5,000 miles (5,000-8,000 km) or 6 months, depending on oil type and driving conditions.
Tire Rotation:
Every 5,000-7,500 miles (8,000-12,000 km)
Coolant Flush:
Every 30,000-60,000 miles (48,000-96,000 km) or 2-5 years.
Transmission Fluid Change:
Every 30,000-50,000 miles (48,000-80,000 km) for automatic, consult manual for manual transmission.
Fluid Specifications
Engine Oil:
API Service SG, SH, SJ, SL or higher; SAE 5W-30 or 5W-40 (check owner's manual for specific viscosity based on temperature).
Coolant:
Chrysler HOAT (Hybrid Organic Acid Technology) coolant, typically Mopar OAT (Orange) or equivalent.
Transmission Fluid Auto:
ATF+4 (Automatic Transmission Fluid Type 9602)
Transmission Fluid Manual:
MS-9070 or equivalent for manual transmission.
Brake Fluid:
DOT 3 or DOT 4.
Known Issues
Common Problems:
Head gasket failures (especially 2.4L engine), death wobble (front suspension/steering components), differential issues, minor electrical gremlins, catalytic converter problems.
📚 Vehicle History
Brand Heritage
Jeep Legacy:
Building on Jeep's long history of 4x4 utility and off-road prowess.
Model Evolution
Kj Generation:
The KJ Liberty was the second generation of the Liberty line, replacing the XJ Cherokee in North America. It moved to a unibody construction, differentiating it from its more rugged, body-on-frame predecessors.
Platform:
DCX 'Compact SUV' platform (shared with Dodge Nitro in later iterations).
Production
Production Years:
2002-2007 (KJ generation)
Manufacturing Location:
Toledo, Ohio, USA.
🏆 Awards & Recognition
Recognitions
Jd Power Initial Quality Study:
The KJ Liberty received mixed reviews in IQS studies during its production run, often placing below average in some segments but praised for its off-road capability.
Ratings
Car And Driver Ranking:
Generally considered a functional, if not class-leading, compact SUV, with specific praise for its Jeep heritage and 4x4 systems.
Certifications
Emissions Standards:
Certified to meet U.S. Federal Emissions Standards for passenger vehicles of its model year.
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