Vehicle Segment Positioning:
The Kia Picanto (SA) was positioned as an affordable and economical city car, competing in the A-segment against rivals like the Hyundai Getz, Fiat Panda, and Suzuki Ignis. Its primary appeal was its compact size, low running costs, and practicality for urban environments.
Key Competitors 2004:
Hyundai Getz, Fiat Panda, Suzuki Ignis, Peugeot 107/Citroen C1 (later models), Toyota Aygo (later models).
Manual Value Proposition:
This manual offers vehicle owners and independent repair shops access to professional-level body repair information, mirroring the resources used by dealerships. Its instant download format provides immediate access to critical repair data for the 2004 Kia Picanto body.
Vehicle Key Selling Points:
Compact dimensions, fuel efficiency, affordable ownership, surprisingly spacious interior for its size, maneuverability in urban settings.
Primary Focus:
Body Repair and Maintenance
Body Structure:
Detailed analysis of the unibody construction, structural components, and frame integrity.
Exterior Panels:
Procedures for replacement of all external body panels including doors, fenders, hood, trunk lid, bumpers, and roof.
Body Dimensions:
Critical body measurement data and alignment specifications for structural repairs.
Waterproofing And Rustproofing:
Guidance on sealing, seam welding, and application of rust prevention treatments.
Plastic Parts:
Repair and replacement procedures for plastic body components such as bumpers, grilles, and trim.
Glass And Seals:
Installation and removal of windshield, rear glass, side windows, and associated seals.
Interior Trim:
Procedures for removal and installation of interior panels, headliner, and dashboard components related to body access.
General Repair:
Step-by-step repair instructions for common body damage.
Panel Replacement:
Detailed guides on removing and fitting new body panels, including welding and bonding techniques.
Structural Repair:
Techniques for repairing or replacing structural members and ensuring chassis integrity.
Alignment:
Body alignment procedures using specified measurement points.
Modification Tools:
Information on specialized tools for body repair and modification.
Level Of Detail:
Highly detailed, with exploded pictures and diagrams.
Diagnostics:
Diagnostic procedures related to body structure, alignment, and sealing.
Maintenance:
Maintenance procedures for body panels, hinges, locks, and seals.
Efficiency Focus:
Guidance on completing jobs correctly and efficiently.
Printability:
All pages are printable.
Searchability:
Assumed searchable text content within PDF for efficient navigation.
Resolution:
High quality, suitable for detailed diagram reproduction.
Binding For Downloaded File:
N/A (Digital Download)
Paper Type For Printed Version:
N/A (Digital Download)
Engine Type:
Inline 4-cylinder, Petrol
Engine Displacement:
1.0L (999 cc) / 1.1L (1086 cc)
Valvetrain:
SOHC (Single Overhead Camshaft) or DOHC (Double Overhead Camshaft) depending on variant.
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Horsepower 1.0L:
~60-65 PS (44-48 kW)
Horsepower 1.1L:
~65-70 PS (48-51 kW)
Fuel Type:
Unleaded Petrol
Emissions Standard:
Euro 3 / Euro 4 depending on market and specific engine.
Euro Ncap Rating 2004:
3 Stars (for the initial European launch, specific model dependent)
ABS:
Optional Anti-lock Braking System (ABS) available on higher trims.
E Brake:
Mechanical Parking Brake (Handbrake)
Airbags:
Driver and Front Passenger Airbags (standard/optional based on market)
Seatbelts:
Three-point seatbelts with pre-tensioners for front seats.
Audio System:
Basic AM/FM radio with CD player, often with 2 or 4 speakers. Aux-in or USB ports were not standard on early models.
Parking Assistance:
Rear parking sensors were not typically factory-fitted, but could be added as an aftermarket accessory.
Bluetooth:
Not available as standard on the 2004 model.
Oil Change Interval:
Typically every 15,000 km (9,300 miles) or 12 months, whichever comes first (refer to specific manual for exact interval).
Air Filter Replacement:
Recommended every 30,000 km (18,600 miles) or as needed based on operating conditions.
Spark Plug Replacement:
Typically every 60,000 km (37,200 miles).
Engine Oil Type:
API SJ or higher, SAE 5W-30 or 10W-30 (refer to manual for exact viscosity and capacity).
Coolant Type:
Ethylene Glycol based antifreeze/coolant, typically a 50/50 mix with distilled water.
Brake Fluid Type:
DOT 3 or DOT 4
Transmission Fluid Manual:
API GL-4, SAE 75W-90 or 80W-90 gear oil (refer to manual for specific capacity).
Transmission Fluid Automatic:
Dexron III or equivalent automatic transmission fluid (ATF) (refer to manual for specific capacity).
Common Body Wear Items:
Wear on door seals leading to wind noise or water ingress, tailgate hinges/struts, minor trim piece degradation due to UV exposure.
Rust Prone Areas:
Wheel arches, sills, and the underside of the vehicle, especially in regions with heavy road salt usage.
Kia History:
Kia Motors Corporation, established in 1944, is South Korea's oldest manufacturer of motor vehicles. It has grown significantly from its origins as a manufacturer of bicycle parts and steel tubing to a global automotive player known for its value-driven and increasingly design-focused vehicles.
Picanto First Generation:
The first-generation Picanto (SA) was launched in 2004 as Kia's smallest global model. It was designed to appeal to younger buyers and those seeking economical urban transportation. It was developed in collaboration with Hyundai and shares its platform with the Hyundai Getz.
Manufacturing Locations:
Primarily manufactured in South Korea by Kia Motors.
Production Years:
2004 - 2011 (for the SA generation)
