Kia Sedona (GQ) 2004 Engine 3.5 V6 Service Repair Manual

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🏷️ Basic Information Identification Make: Kia Model: Sedona Model Generation Code: GQ Model Year: 2004 Engine Variant: 3.5 V6 👋 Introduction Market Position Vehicle Class: Minivan Target Audience: Families, commercial...

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Type: Car

Vendor:

Sku: 425789

Tags: 2004 Car Cars Kia Misc Sedona

Product variants

Description

🏷️ Basic Information

Identification

Make:

Model:

Sedona

Model Generation Code:

Model Year:

Engine Variant:

3.5 V6

👋 Introduction

Market Position

Vehicle Class:

Minivan

Target Audience:

Families, commercial use (shuttle services), individuals seeking spacious and versatile transportation.

Competitive Analysis

Competitors 2004:

Chrysler Town & Country/Dodge Grand Caravan, Honda Odyssey, Toyota Sienna, Ford Freestar/Mercury Monterey.

Key Features

Unique Selling Points:

Value for money, spacious interior, often equipped with a larger V6 engine for its class, distinct styling.

Manual Value Proposition

Purpose:

Enables owners and technicians to perform maintenance, repairs, and diagnostics efficiently and accurately, saving time and money compared to dealership service.

📋 Manual Details

Coverage Areas

Language:

English

Manual Type:

Factory Service Repair Manual

Format:

Digital (likely PDF, implied by 'easy-to-read text sections' and common sales practices for manuals)

Page Count:

Not specified in provided text. Typically these manuals are extensive, often 1000+ pages.

Manual Type

Content Type:

Service and Repair

📖 Manual Coverage

Systems Covered

Engine:

Complete overhaul, troubleshooting, diagnosis, component testing, specifications for 3.5 V6 engine.

Transmission:

Automatic transmission (likely INVECS-II based) repair, diagnosis, fluid service, and specifications.

Brakes:

Front and rear brake system diagnosis, repair, fluid replacement, component inspection, ABS system.

Suspension And Steering:

Front and rear suspension systems, steering rack, power steering system diagnosis and repair.

Electrical System:

Wiring diagrams, component locations, diagnostic procedures for lights, audio, climate control, power accessories.

Body And Exterior:

Panel removal/installation, door mechanisms, glass replacement, exterior trim, bumper repair.

Interior Systems:

Seat removal/installation, dashboard components, interior trim, HVAC system components.

Heating Ventilation Air Conditioning HVAC:

Refrigerant system diagnosis, component replacement, blower motor, control head.

Fuel System:

Fuel pump, injectors, fuel filter replacement, fuel pressure testing, evaporative emission control (EVAP).

Cooling System:

Radiator, hoses, water pump, thermostat replacement, coolant specifications, leak testing.

Exhaust System:

Muffler, catalytic converter, exhaust pipe replacement, gasket specifications.

Procedures Included

Maintenance:

Routine maintenance schedules, fluid changes, filter replacements, spark plug service.

Troubleshooting:

Diagnostic flowcharts and symptom-based troubleshooting for common and complex issues.

Repair:

Step-by-step repair procedures for all major vehicle systems.

Diagnostics:

OBD-II diagnostics, sensor testing, actuator testing, common fault codes.

Component Replacement:

Detailed instructions for removing and installing virtually every component on the vehicle.

Specifications:

Torque specifications for critical fasteners, alignment data, engine clearances.

Body Repair Procedures:

Includes procedures for frame straightening, panel replacement, welding, and bumper repair, essential for collision repair.

Wiring Diagrams:

Detailed electrical schematics for all vehicle systems, crucial for diagnosing electrical faults.

Technical Depth

Depth:

Comprehensive, covering basic maintenance to advanced engine and transmission overhaul. Suitable for DIY and professional technicians.

Diagnostic Tools:

References diagnostic trouble codes (DTCs) and procedures for using scan tools.

📊 Manual Specifications

File Format

File Type:

Likely PDF (digital format)

Searchability:

Assumed to be text-searchable, allowing quick access to specific topics.

Print Quality:

High-quality diagrams and instructions, as stated in product description.

Binding Type

Binding:

N/A (Digital format)

Paper Type

Paper:

N/A (Digital format)

Completeness

Completeness Level:

Comprehensive factory service manual, intended for all repair and maintenance tasks.

⚙️ Engine Specifications

Primary Engine

Engine Code:

Likely a variant of Hyundai/Kia's 3.5L Delta engine family (e.g., G6CU or similar).

Engine Type:

V6, SOHC or DOHC (likely SOHC for this era, need manual for confirmation)

Displacement:

3.5 Liters (3497 cc)

Performance

Horsepower Est:

Approximately 195-200 hp @ 5500-6000 rpm (actual spec varies by market and tuning).

Torque Est:

Approximately 215-220 lb-ft @ 3000-3500 rpm (actual spec varies by market and tuning).

Fuel System

Fuel Delivery:

Multi-point Fuel Injection (MPI)

Fuel Type:

Unleaded Gasoline

Engine Management

Engine Control Unit (ECU) with OBD-II diagnostics.

🔧 Transmission

Standard

Type:

Automatic

Gears:

4-speed Automatic (likely INVECS-II or similar)

Features

Traction Control:

May be equipped with traction control depending on trim level.

Fluid Specifications

Fluid Type:

ATF SP-III (or equivalent compatible fluid, consult manual for exact specification and capacity).

📐 Dimensions

Exterior

Length Est:

Approx. 4850 mm (190.9 in)

Width Est:

Approx. 1900 mm (74.8 in)

Height Est:

Approx. 1750 mm (68.9 in)

Wheelbase Est:

Approx. 3000 mm (118.1 in)

Weights

Curb Weight Est:

Approx. 1900-2100 kg (4189-4630 lbs), varies by configuration.

Gross Vehicle Weight Rating Gvw Est:

Approx. 2600-2800 kg (5732-6173 lbs).

🛡️ Safety Features

Ratings

NHTSA Front Impact:

Not explicitly stated for the GQ generation, but typically aimed for good family vehicle safety.

IIHS Crash Test Results:

Varies by test; manual would detail structural integrity and repair procedures related to safety systems.

Active Features

Standard Anti-lock Braking System (ABS).

Traction Control:

Often available as an option or standard on higher trims.

Electronic Stability Control Esc:

Less common on base models of this generation, but could be an option.

Passive Features

Airbags:

Front airbags standard; side airbags and curtain airbags may be optional depending on trim.

Seatbelts:

Three-point seat belts for all occupants, with pretensioners and load limiters for front seats.

💡 Technology Features

Infotainment

Audio System:

Factory radio with AM/FM, CD player. Speaker configurations vary by trim. Manual covers head unit removal and speaker replacement.

Navigation:

Optional navigation system may have been available on higher trims. Manual would cover system operation and component location.

Driver Assistance

Cruise Control:

Standard on most models. Manual details operation and troubleshooting of the cruise control system.

Connectivity

Power Outlets:

Typically multiple 12V power outlets for accessories. Manual provides fuse locations.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically 5,000-7,500 miles (8,000-12,000 km) or 6 months, whichever comes first, depending on driving conditions. Consult manual for precise recommendation and oil type.

Transmission Fluid Change:

Recommended around 50,000-60,000 miles (80,000-100,000 km) for typical use. Manual will detail severe service intervals.

Spark Plug Replacement:

Typically around 100,000 miles (160,000 km) for iridium or platinum plugs, but check manual for specific plug type and interval.

Fluid Specifications

Engine Oil:

Likely 5W-30 or 10W-30 synthetic blend or full synthetic. Manual will specify exact viscosity grade and API service category.

Coolant:

Ethylene glycol-based coolant, typically Asian Red or Pink. Manual specifies type and capacity (approx. 9-10 liters).

Brake Fluid:

DOT 3 or DOT 4 brake fluid. Manual will specify exact type and replacement interval.

Known Issues

Engine Misfires:

Can be related to ignition coils, spark plugs, or fuel injectors. Manual covers diagnosis.

Transmission Hard Shifting:

May indicate low fluid, clogged filter, or internal transmission issues. Manual provides diagnostic steps.

Suspension Noise:

Common wear items like sway bar links, ball joints, and control arm bushings can develop noise. Manual details inspection and replacement.

Door Latch Issues:

Power sliding doors or rear liftgate latches can sometimes be problematic. Manual addresses lubrication and adjustment.

📚 Vehicle History

Brand Heritage

Kia History:

Kia, a South Korean automaker, has a history dating back to 1944, evolving from motorcycle and truck manufacturing to passenger cars and SUVs.

Model Evolution

Sedona Generation 1 2004:

The GQ generation (2002-2005 in most markets) was Kia's first entry into the North American minivan segment, offering a blend of practicality and value.

Production

Manufacturing Location Est:

South Korea (primarily Hwaseong Plant) and potentially assembly in other regions.

🏆 Awards & Recognition

Recognitions

IIHS Awards 2004:

Specific awards for the 2004 Sedona are not widely documented. The manual itself is a testament to the vehicle's engineering and market presence.