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Kia Sportage 2004 Factory Service Repair Manual
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🏷️ Basic Information Identification Make: Kia Model: Sportage Year: 2004 Generation: First Generation (NB-7) Codes Chassis Code: NB-7 👋 Introduction Market Position Segment: Compact SUV / Crossover Competitive Analysis Key...
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🏷️ Basic Information
Identification
Make:
Kia
Model:
Sportage
Year:
2004
Generation:
First Generation (NB-7)
Codes
Chassis Code:
NB-7
👋 Introduction
Market Position
Segment:
Compact SUV / Crossover
Competitive Analysis
Key Competitors 2004:
Honda CR-V, Toyota RAV4, Ford Escape, Mazda Tribute, Nissan Xterra, Subaru Forester
Key Features
Vehicle Attributes:
Affordable, practical, available with 4WD, distinctive styling for its era.
📋 Manual Details
Coverage Areas
Systems Covered List:
• Engine Mechanical
• Engine Control System (ECM)
• Fuel System
• Cooling System
• Exhaust System
• Intake System
• Lubrication System
• Ignition System
• Emission Control System
• Manual Transmission
• Automatic Transmission
• Drivetrain (4WD System)
• Front Axle
• Rear Axle
• Clutch System
• Brake System (ABS)
• Suspension System (Front & Rear)
• Steering System
• Body & Chassis
• Interior & Exterior Components
• HVAC System
• Electrical System
• Wiring Diagrams
• Diagnostic Procedures
• Troubleshooting Guides
• Maintenance Schedules
• Torque Specifications
• Component Locations
• Fluid Capacities & Specifications
• General Repair Procedures
• Component Removal & Installation
Page Count
Estimated Pages:
900+
Manual Type
Type:
Factory Service Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Major Systems:
Comprehensive coverage across all major mechanical, electrical, and body systems.
Electrical System:
Complete electrical system diagnosis, including starter, charging system, lighting, ignition, body control modules, and fuse/relay information.
Body And Chassis:
Information on body panel removal, door mechanisms, glass, interior trim, and chassis structural components.
HVAC System:
Diagnosis and repair of heating, ventilation, and air conditioning systems, including refrigerant handling (with appropriate safety precautions and licensing).
Procedures Included
Repair And Maintenance:
Detailed step-by-step repair procedures, diagnostic strategies, component removal and installation, fluid service, and routine maintenance tasks.
Diagnostic Troubleshooting:
Extensive troubleshooting guides for engine, transmission, electrical, and chassis systems, including symptom-based diagnostics and fault code interpretation (where applicable).
Component Testing:
Detailed procedures for testing sensors, actuators, electrical components, and mechanical assemblies.
Technical Depth
Depth:
Factory-level technical information enabling full diagnostics, repair, and rebuilding of components.
Engine Rebuild:
Covers engine disassembly, inspection, repair, and reassembly with specified clearances and torque values.
Transmission Overhaul:
Detailed instructions for the overhaul and repair of both manual and automatic transmissions.
📊 Manual Specifications
File Format
File Type:
Portable Document Format (PDF)
Searchability:
Likely searchable PDF, allowing for quick access to information using keywords.
Print Quality
Printability:
High-resolution, printable pages. Allows for selective printing of specific sections or the entire manual.
Diagrams And Illustrations:
Includes diagrams, schematics, and illustrations to aid in repair procedures.
Binding Type
Digital Binding:
N/A (Digital File)
Paper Type
Digital Medium:
N/A (Digital File)
⚙️ Engine Specifications
Primary Engine
Engine Code And Type:
2.0L DOHC G4CP-II (Beta II) I4
Performance
Horsepower Hp:
138 hp @ 6000 rpm (approx.)
Torque Lb-Ft:
131 lb-ft @ 4500 rpm (approx.)
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Engine Details
Bore X Stroke:
82.0 mm x 93.5 mm (approx.)
Displacement Cc:
1998 cc
Compression Ratio:
9.8:1 (approx.)
Valve Train:
DOHC, 16 Valves
Required Fuel Octane:
87 Octane (Regular Unleaded)
Engine Family:
Kia Beta II Engine Family
🔧 Transmission
Standard
Transmission Type Std:
5-Speed Manual
Optional
Transmission Type Opt:
4-Speed Automatic
Features
Drive Layout:
Front-Wheel Drive (FWD) standard, All-Wheel Drive (AWD) optional
Fluid Specifications
Automatic Transmission Fluid Atf:
Kia Genuine ATF SP-III or equivalent (refer to manual for exact specification)
Manual Transmission Fluid:
GL-4 SAE 75W-90 (refer to manual for exact specification)
📐 Dimensions
Exterior
Length In:
170.1
Width In:
70.1
Height In:
66.1
Wheelbase In:
103.5
Ground Clearance In:
7.9
Weights
Curb Weight Lbs:
3329 lbs (FWD Manual) - 3600 lbs (AWD Auto, approx.)
Towing Capacity Lbs:
2000 lbs (if equipped and properly utilized, check local regulations)
🛡️ Safety Features
Ratings
NHTSA Front Driver Side Impact:
4 Stars (2004 Model Year)
NHTSA Front Passenger Side Impact:
4 Stars (2004 Model Year)
IIHS Frontal Offset Score:
Good (2004 Model Year, for models with optional side airbags)
Active Features
ABS:
Standard on most trims
Traction Control:
Optional on some trims
Passive Features
Airbags:
Driver and front passenger airbags standard; optional side-impact airbags available on select trims.
Seatbelts:
3-point seatbelts with pretensioners
💡 Technology Features
Infotainment
Audio System:
AM/FM stereo with CD player, optional cassette player and premium sound system.
Display:
Basic digital clock and radio display.
Driver Assistance
Cruise Control:
Available on higher trim levels.
Connectivity
Auxiliary Input:
Not typically factory equipped.
Other Features
Keyless Entry:
Optional on select trims.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 miles or 6 months, whichever comes first (refer to manual for severe duty intervals).
Engine Oil Filter Replacement:
With every oil change.
Air Filter Replacement:
Every 15,000 miles or 12 months.
Coolant Replacement:
Every 30,000 miles or 24 months.
Spark Plug Replacement:
Every 60,000 miles (platinum-tipped).
Fluid Specifications
Engine Oil Type:
API SM or higher, SAE 5W-30
Engine Oil Capacity Quarts:
4.2 quarts (with filter)
Coolant Type:
Ethylene Glycol based coolant (50/50 mix with distilled water)
Brake Fluid Type:
DOT 3
Power Steering Fluid Type:
DEXRON III ATF or equivalent
Transfer Case Fluid AWD:
Refer to manual for specific transfer case fluid type (often a specialized gear oil).
Differential Fluid Front Rear:
Refer to manual for specific differential fluid types (typically GL-5 gear oil).
Known Issues
Common Problems:
Examples include potential for oil leaks from valve cover gasket or oil pan, some reports of ABS sensor issues, and interior trim rattles. Engine can be robust if maintained.
Transfer Case AWD Issues:
Proper maintenance of AWD system fluid is crucial to prevent wear and potential issues.
📚 Vehicle History
Brand Heritage
Kia History Overview:
Kia Motors Corporation, a South Korean automaker, has a history dating back to 1944, initially producing steel tubing and bicycle parts before venturing into automotive manufacturing. Known for its value proposition and improving quality over the decades.
Model Evolution
First Generation Nb 7:
The first-generation Sportage (NB-7) was introduced in 1993 and underwent a significant redesign for the 2005 model year. The 2004 model represents the final iteration of this original, body-on-frame Sportage. It was built on the same platform as the Mazda B-Series truck.
Production
Manufacturing Locations:
South Korea (Asia Motors Plant)
Production Years Nb 7:
1993-2004
🏆 Awards & Recognition
Recognitions
NHTSA Safety Awards 2004:
Achieved 4-star ratings in front driver and passenger side impacts.
Ratings
Consumer Reports Reliability:
Varies, generally considered average to below average for its class during this generation.