This manual covers the 2004 Kia Sportage, a compact SUV known for its affordability, practicality, and distinctive styling for its era. The first-generation Sportage, also identified by its chassis code NB-7, was produced from 1993 to 2004 and shared a platform with the Mazda B-Series truck. It offered front-wheel drive as standard, with all-wheel drive available as an option. The Sportage was equipped with a 2.0L DOHC 16-valve engine producing approximately 138 horsepower and 131 lb-ft of torque, paired with either a 5-speed manual or a 4-speed automatic transmission. Safety features included standard front airbags, with optional side-impact airbags and ABS available on select trims, contributing to its 4-star NHTSA ratings in front impact tests.
This comprehensive factory service repair manual provides in-depth information for maintaining and repairing the 2004 Kia Sportage. It covers all major mechanical, electrical, and body systems, including detailed procedures for engine mechanicals, fuel, cooling, exhaust, lubrication, and ignition systems. The manual also includes extensive coverage of the manual and automatic transmissions, drivetrain, axles, brake system, suspension, and steering. Furthermore, it offers guidance on HVAC, electrical systems, body and chassis components, diagnostic strategies, troubleshooting, and maintenance schedules. With over 900 pages of factory-level technical data, this English-language manual is an essential resource for owners, mechanics, and technicians seeking to perform diagnostics, repairs, and routine maintenance effectively.
Generation:
First Generation (NB-7)
Segment:
Compact SUV / Crossover
Key Competitors 2004:
Honda CR-V, Toyota RAV4, Ford Escape, Mazda Tribute, Nissan Xterra, Subaru Forester
Vehicle Attributes:
Affordable, practical, available with 4WD, distinctive styling for its era.
Systems Covered List:
• Engine Mechanical
• Engine Control System (ECM)
• Fuel System
• Cooling System
• Exhaust System
• Intake System
• Lubrication System
• Ignition System
• Emission Control System
• Manual Transmission
• Automatic Transmission
• Drivetrain (4WD System)
• Front Axle
• Rear Axle
• Clutch System
• Brake System (ABS)
• Suspension System (Front & Rear)
• Steering System
• Body & Chassis
• Interior & Exterior Components
• HVAC System
• Electrical System
• Wiring Diagrams
• Diagnostic Procedures
• Troubleshooting Guides
• Maintenance Schedules
• Torque Specifications
• Component Locations
• Fluid Capacities & Specifications
• General Repair Procedures
• Component Removal & Installation
Type:
Factory Service Repair Manual
Major Systems:
Comprehensive coverage across all major mechanical, electrical, and body systems.
Electrical System:
Complete electrical system diagnosis, including starter, charging system, lighting, ignition, body control modules, and fuse/relay information.
Body And Chassis:
Information on body panel removal, door mechanisms, glass, interior trim, and chassis structural components.
HVAC System:
Diagnosis and repair of heating, ventilation, and air conditioning systems, including refrigerant handling (with appropriate safety precautions and licensing).
Repair And Maintenance:
Detailed step-by-step repair procedures, diagnostic strategies, component removal and installation, fluid service, and routine maintenance tasks.
Diagnostic Troubleshooting:
Extensive troubleshooting guides for engine, transmission, electrical, and chassis systems, including symptom-based diagnostics and fault code interpretation (where applicable).
Component Testing:
Detailed procedures for testing sensors, actuators, electrical components, and mechanical assemblies.
Depth:
Factory-level technical information enabling full diagnostics, repair, and rebuilding of components.
Engine Rebuild:
Covers engine disassembly, inspection, repair, and reassembly with specified clearances and torque values.
Transmission Overhaul:
Detailed instructions for the overhaul and repair of both manual and automatic transmissions.
File Type:
Portable Document Format (PDF)
Searchability:
Likely searchable PDF, allowing for quick access to information using keywords.
Printability:
High-resolution, printable pages. Allows for selective printing of specific sections or the entire manual.
Diagrams And Illustrations:
Includes diagrams, schematics, and illustrations to aid in repair procedures.
Digital Binding:
N/A (Digital File)
Digital Medium:
N/A (Digital File)
Engine Code And Type:
2.0L DOHC G4CP-II (Beta II) I4
Horsepower Hp:
138 hp @ 6000 rpm (approx.)
Torque Lb-Ft:
131 lb-ft @ 4500 rpm (approx.)
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Bore X Stroke:
82.0 mm x 93.5 mm (approx.)
Compression Ratio:
9.8:1 (approx.)
Valve Train:
DOHC, 16 Valves
Required Fuel Octane:
87 Octane (Regular Unleaded)
Engine Family:
Kia Beta II Engine Family
Transmission Type Std:
5-Speed Manual
Transmission Type Opt:
4-Speed Automatic
Drive Layout:
Front-Wheel Drive (FWD) standard, All-Wheel Drive (AWD) optional
Automatic Transmission Fluid Atf:
Kia Genuine ATF SP-III or equivalent (refer to manual for exact specification)
Manual Transmission Fluid:
GL-4 SAE 75W-90 (refer to manual for exact specification)
Curb Weight Lbs:
3329 lbs (FWD Manual) - 3600 lbs (AWD Auto, approx.)
Towing Capacity Lbs:
2000 lbs (if equipped and properly utilized, check local regulations)
NHTSA Front Driver Side Impact:
4 Stars (2004 Model Year)
NHTSA Front Passenger Side Impact:
4 Stars (2004 Model Year)
IIHS Frontal Offset Score:
Good (2004 Model Year, for models with optional side airbags)
ABS:
Standard on most trims
Traction Control:
Optional on some trims
Airbags:
Driver and front passenger airbags standard; optional side-impact airbags available on select trims.
Seatbelts:
3-point seatbelts with pretensioners
Audio System:
AM/FM stereo with CD player, optional cassette player and premium sound system.
Display:
Basic digital clock and radio display.
Cruise Control:
Available on higher trim levels.
Auxiliary Input:
Not typically factory equipped.
Keyless Entry:
Optional on select trims.
Oil Change Interval:
Every 5,000 miles or 6 months, whichever comes first (refer to manual for severe duty intervals).
Engine Oil Filter Replacement:
With every oil change.
Air Filter Replacement:
Every 15,000 miles or 12 months.
Coolant Replacement:
Every 30,000 miles or 24 months.
Spark Plug Replacement:
Every 60,000 miles (platinum-tipped).
Engine Oil Type:
API SM or higher, SAE 5W-30
Engine Oil Capacity Quarts:
4.2 quarts (with filter)
Coolant Type:
Ethylene Glycol based coolant (50/50 mix with distilled water)
Power Steering Fluid Type:
DEXRON III ATF or equivalent
Transfer Case Fluid AWD:
Refer to manual for specific transfer case fluid type (often a specialized gear oil).
Differential Fluid Front Rear:
Refer to manual for specific differential fluid types (typically GL-5 gear oil).
Common Problems:
Examples include potential for oil leaks from valve cover gasket or oil pan, some reports of ABS sensor issues, and interior trim rattles. Engine can be robust if maintained.
Transfer Case AWD Issues:
Proper maintenance of AWD system fluid is crucial to prevent wear and potential issues.
Kia History Overview:
Kia Motors Corporation, a South Korean automaker, has a history dating back to 1944, initially producing steel tubing and bicycle parts before venturing into automotive manufacturing. Known for its value proposition and improving quality over the decades.
First Generation Nb 7:
The first-generation Sportage (NB-7) was introduced in 1993 and underwent a significant redesign for the 2005 model year. The 2004 model represents the final iteration of this original, body-on-frame Sportage. It was built on the same platform as the Mazda B-Series truck.
Manufacturing Locations:
South Korea (Asia Motors Plant)
Production Years Nb 7:
1993-2004
NHTSA Safety Awards 2004:
Achieved 4-star ratings in front driver and passenger side impacts.
Consumer Reports Reliability:
Varies, generally considered average to below average for its class during this generation.
