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Mercedes Benz CLK Class C209 A209 2004 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Mercedes-Benz Model: CLK-Class Generation Chassis Codes: C209 (Coupe), A209 (Cabriolet) Year Model Year: 2004 👋 Introduction Market Position Segment: Compact Executive Luxury Coupe/Convertible Competitive Analysis...
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Sku: 184232
Mercedes Benz CLK Class C209 A209 2004 Service Repair Workshop ManualMercedes Benz CLK Class C209 A209 2004 Service Repair Workshop ManualMercedes Benz CLK Class C209 A209 2004 Service Repair Workshop ManualMercedes Benz CLK Class C209 A209 2004 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Mercedes-Benz
Model:
CLK-Class
Generation
Chassis Codes:
C209 (Coupe), A209 (Cabriolet)
Year
Model Year:
2004
👋 Introduction
Market Position
Segment:
Compact Executive Luxury Coupe/Convertible
Competitive Analysis
Competitors:
BMW 3 Series Coupe/Convertible, Audi A4 Cabriolet, Lexus IS Convertible
Key Features
Design Philosophy:
Elegant styling, refined driving dynamics, high-quality interior, advanced technology for its era
📋 Manual Details
Coverage Areas
Regions Covered:
Global (primarily North American and European specifications)
Page Count
Estimated Pages:
2000+
Manual Type
Type:
Factory Service Repair Workshop Manual
Language
Language:
English
Format
Format:
Downloadable PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, Fuel System, Ignition System, Exhaust System, Transmission (Automatic)
Chassis:
Suspension, Steering, Brakes (ABS, ESP), Wheels & Tires
Electrical:
Body Control Modules (BCM), Instrument Cluster, Lighting, Power Windows/Locks/Mirrors, Climate Control, Audio System, Navigation System, CAN Bus Network
Body:
Body & Frame, Exterior Trim, Interior Trim, Doors, Hood, Trunk, Convertible Top (A209)
Powertrain:
Engine mechanicals, engine control systems (ME-SFI), fuel delivery, ignition timing, emissions control, cooling system, exhaust system, automatic transmission (722.6) operation, torque converter, control module.
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, fluid checks/changes, filter replacements, spark plugs
Diagnostics:
Troubleshooting guides, fault code interpretation, diagnostic flowcharts, common problems and solutions
Repair Overhaul:
Component removal, installation, disassembly, reassembly, adjustments, calibration
Technical Specifications:
Torque values, tolerances, fluid capacities, electrical schematics, component identification
Engine Repair:
Engine removal/installation, cylinder head removal/installation, camshaft timing, piston/connecting rod service, crankshaft service, lubrication system overhaul.
Transmission Repair:
Transmission fluid and filter replacement, valve body service, transmission control module diagnosis, torque converter replacement, transmission overhaul procedures.
Electrical Schematics:
Detailed wiring diagrams for all major electrical systems, including engine control, lighting, comfort systems, and CAN bus communication.
Suspension Steering Repair:
Strut and shock absorber replacement, control arm bushing replacement, ball joint service, power steering pump and rack diagnosis and replacement, wheel alignment specifications.
Brake System Repair:
Brake pad and rotor replacement, caliper service, brake fluid flush and bleeding, ABS and ESP component diagnosis (including potential SBC system service if applicable to specific 2004 models).
Body And Interior Repair:
Door panel removal, seat removal, convertible top system troubleshooting and repair (A209), body panel replacement, glass replacement.
Technical Depth
Depth:
Comprehensive factory-level detail, suitable for professional technicians and advanced DIY enthusiasts
Diagnostic Tools:
Information regarding the use of Mercedes-Benz diagnostic equipment (e.g., STAR Diagnosis system) and common OBD-II diagnostic procedures.
📊 Manual Specifications
File Format
Quality:
High-resolution PDF, text-searchable
Printable:
Yes, printable pages
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code And Type:
M112 E32 ML (3.2L V6 SOHC 18-valve)
Performance
Horsepower:
215 hp @ 5750 rpm (approx.)
Torque:
221 lb-ft @ 3000-4250 rpm (approx.)
Fuel System
Injection Type:
Electronic Fuel Injection (EFI) with multi-point injection
Fuel Type
Fuel Recommendation:
Premium Unleaded Gasoline (91 octane or higher)
Cooling System
Coolant Type:
Mercedes-Benz approved coolant concentrate (e.g., PN A0009890825)
🔧 Transmission
Standard
Transmission Type:
5-speed Automatic (722.6 '7G-TRONIC' potentially introduced in later 2004 models, but 5-speed is common for early C209/A209)
Optional
Optional Transmission:
Not typically offered for this engine variant in 2004
Features
Transmission Features:
TouchShift, electronic control, adaptive shifting
Fluid Specifications
Transmission Fluid Type:
MB-Approval 236.10 (e.g., ATF LT 71141 equivalent)
📐 Dimensions
Exterior
Coupe Length:
4638 mm (182.6 in)
Cabriolet Length:
4640 mm (182.7 in)
Wheelbase:
2715 mm (106.9 in)
Weights
Curb Weight:
Approx. 1570 kg (3461 lbs) for Coupe, Approx. 1790 kg (3946 lbs) for Cabriolet
🛡️ Safety Features
Ratings
NHTSA Rating:
Likely 4 or 5 stars based on contemporary Mercedes-Benz standards, specific 2004 ratings may vary
Active Features
Electronic Stability Program:
Standard (ESP - Electronic Stability Program)
Antilock Braking System:
Standard (ABS - Anti-lock Braking System)
Passive Features
Airbags:
Front, Side, and potentially Window airbags
Rollover Protection:
Active roll bars for Cabriolet (A209)
💡 Technology Features
Infotainment
Audio System:
COMAND (Cockpit Management and Navigation) system available, with CD player and optional navigation
Display:
Central color display screen for infotainment and vehicle settings
Driver Assistance
Cruise Control:
Standard cruise control, potentially DISTRONIC adaptive cruise control on higher trims
Connectivity
Telematics:
Optional telematics system (e.g., Mercedes-Benz Tele Aid)
Convenience
Climate Control:
Automatic climate control (THERMATIC or THERMOTRONIC)
🔧 Maintenance
Service Intervals
Oil Change Interval:
Variable, typically indicated by the 'Assyst' service reminder system, often around 10,000-15,000 miles or 1 year
Major Service Interval:
Refer to 'Assyst' or specific mileage milestones (e.g., 30,000, 60,000 miles) for spark plug replacement, brake fluid flush, etc.
Fluid Specifications
Engine Oil Type:
MB-Approval 229.5 (e.g., SAE 0W-40 or 5W-40 synthetic)
Engine Oil Capacity:
8.0 Liters (8.5 US Quarts) with filter change
Brake Fluid Type:
DOT 4 (MB-Approval 331.0)
Known Issues
Common Problems:
Mass Air Flow (MAF) sensor issues, O2 sensor failures, ignition coil pack failures, SBC brake system faults (if equipped with early SBC units), window regulator issues, convertible top hydraulic leaks/failures (A209)
Preventative Maintenance:
Regular cleaning of MAF sensor, checking for vacuum leaks, inspecting electrical connectors, timely fluid changes.
📚 Vehicle History
Brand Heritage
Brand Legacy:
Mercedes-Benz boasts over a century of automotive innovation and luxury vehicle production.
Model Evolution
Predecessor:
CLK-Class (W208)
Successor:
E-Class Coupe/Convertible (C207/A207) derived from W212 E-Class
Production
Production Years:
2002-2009 (C209/A209 generation)
🏆 Awards & Recognition
Recognitions
Segment Awards:
Consistently praised for styling, build quality, and refined driving experience in luxury coupe/convertible segments by automotive journalists.
Ratings
Reliability Perceptions:
While generally well-built, specific electronic components and the aging of the SBC brake system (if applicable) can be points of concern requiring diligent maintenance.
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