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2004 Mercedes-Benz CLK55 AMG Service & Repair Manual Software

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🏷️ Basic Information Identification Make: Mercedes-Benz Model: CLK55 AMG Year: 2004 Codes Chassis Code: W209 Engine Code: M113.987 👋 Introduction Market Position Segment: Luxury Grand Tourer Coupe (Performance Variant) Competitive...
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Sku: 331735
2004 Mercedes-Benz CLK55 AMG Service & Repair Manual Software
🏷️ Basic Information
Identification
Make:
Mercedes-Benz
Model:
CLK55 AMG
Year:
2004
Codes
Chassis Code:
W209
Engine Code:
M113.987
👋 Introduction
Market Position
Segment:
Luxury Grand Tourer Coupe (Performance Variant)
Competitive Analysis
Competitors:
BMW M3 (E46), Audi RS4 (B5), Porsche 911 Carrera.
Key Features
Model Highlight:
Hand-built 5.4L V8 engine, AMG performance tuning, luxurious interior, advanced technology for its era.
Manual Value Proposition
Benefit For Owner:
Empowers owners and independent workshops with the same technical information provided to Mercedes-Benz dealerships, enabling accurate diagnosis and repair.
📋 Manual Details
Coverage Areas
Documentation Scope:
Complete Service and Repair
Page Count
Estimated Pages:
1500+
Manual Type
Type:
Official Workshop Manual / Electronic Diagnostic Tool Data
Language
Language:
English
Format
Format:
Software (Likely PDF-based or proprietary viewer)
📖 Manual Coverage
Systems Covered
Engine:
Full diagnostics, repair, overhaul, performance tuning, timing, fuel injection, ignition, cooling, lubrication.
Transmission:
5G-TRONIC Automatic Transmission (722.6): diagnostics, repair, fluid service, torque converter.
Drivetrain:
Rear-wheel drive, limited-slip differential, driveshafts, CV joints.
Suspension:
Front and rear independent suspension, struts, control arms, bushings, springs, adaptive damping system (if equipped).
Brakes:
Front and rear disc brakes, ABS, ESP (Electronic Stability Program), SBC (Sensotronic Brake Control - if applicable to specific VIN), brake fluid service.
Steering:
Hydraulic power steering, steering column, tie rods, steering rack.
Electrical System:
12V system, battery, alternator, starter, fuses, relays, lighting (headlights, taillights, interior), wiring diagrams, ECU diagnostics.
Body And Interior:
Body panels, doors, hood, trunk, bumpers, seats, airbags, climate control, infotainment system, power accessories.
Diagnostics:
OBD-II codes, diagnostic trouble code (DTC) lookup, live data interpretation, actuator testing, sensor readings.
Procedures Included
Maintenance:
Oil and filter change, air filter replacement, spark plug replacement, brake fluid flush, coolant flush, transmission fluid service, differential fluid change, belt replacement.
Troubleshooting:
Step-by-step diagnostic guides for common and uncommon faults, fault tree analysis.
Repair:
Engine component replacement (e.g., pistons, valves, crankshaft), transmission overhaul, brake caliper rebuild, suspension component replacement, electrical component repair.
Installation:
Component installation and alignment, system calibration.
Technical Depth
Depth:
Comprehensive from basic scheduled maintenance to complete engine and transmission rebuilds, including advanced electronic diagnostics and recalibration.
📊 Manual Specifications
File Format
Compatibility:
Requires compatible software/viewer for access and operation.
Print Quality
Quality Description:
Digital format allows for high-resolution viewing and printing of individual pages or sections.
Binding Type
Binding:
N/A (Digital Software)
Paper Type
Paper Type:
N/A (Digital Software)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Naturally Aspirated V8
Displacement:
5.4 Liters (5439 cc)
Bore X Stroke:
97.0 mm x 92.0 mm
Compression Ratio:
10.5:1
Valve Train:
SOHC, 3 Valves per Cylinder, Dual Spark Plugs
Performance
Horsepower:
369 hp @ 5750 rpm
Torque:
376 lb-ft @ 4250 rpm
Fuel System
Fuel Delivery:
Sequential Multi-Port Fuel Injection (MPI)
Recommended Fuel:
Premium Unleaded Gasoline (91 Octane or higher)
Engine Management
ECU Model:
ME2.8 (Bosch Motronic)
🔧 Transmission
Standard
Type:
5-Speed Automatic (5G-TRONIC)
Gear Ratios:
3.42 / 2.20 / 1.41 / 1.00 / 0.73
Final Drive Ratio:
3.27
Features
Transmission Modes:
Comfort (C) and Sport (S) modes
Fluid Specifications
Fluid Type:
MB 236.10 / 236.12 Specification Automatic Transmission Fluid
Fluid Capacity:
Approximately 7.5-8.0 Liters (dry fill)
📐 Dimensions
Exterior
Length:
178.9 inches (4544 mm)
Width:
70.2 inches (1783 mm)
Height:
54.8 inches (1392 mm)
Wheelbase:
106.0 inches (2690 mm)
Weights
Curb Weight:
Approximately 3748 lbs (1700 kg)
Gross Vehicle Weight Rating:
Approximately 4575 lbs (2075 kg)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
5-Star (for equivalent W203 C-Class sedan, coupe variants generally similar structure)
Active Features
ABS:
Standard Anti-lock Braking System
Esp:
Standard Electronic Stability Program
Traction Control:
Standard Acceleration Skid Control (ASR)
Passive Features
Airbags:
Front airbags, side airbags, front and rear head curtain airbags.
Seatbelts:
Pretensioning front seatbelts with force limiters, rollover protection system.
💡 Technology Features
Infotainment
Display:
COMAND 2.5 or COMAND NTG 1 infotainment system with central display.
Audio System:
Bose premium sound system (often standard or optional).
Navigation:
Optional GPS navigation system.
Driver Assistance
Cruise Control:
Standard Cruise Control, optional DISTRONIC (Adaptive Cruise Control).
Parking Assistance:
Optional Parktronic parking assist sensors.
Connectivity
Phone Integration:
Optional Mercedes-Benz hands-free communication system (e.g., UHI).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Variable (based on 'Active Service System' - typically 10,000 miles or 1 year)
Major Service Interval:
Refer to specific service A/B intervals (e.g., 15,000 miles / 1 year for Service B, including spark plugs, cabin filter, etc.)
Fluid Specifications
Engine Oil Type:
MB 229.5 Specification Synthetic Engine Oil
Engine Oil Viscosity:
5W-40 or 0W-40 (depending on climate, consult manual)
Engine Oil Capacity:
8.5 Liters (with filter)
Coolant Type:
Mercedes-Benz Approved Antifreeze/Coolant (e.g., G05 or G48, blue or green)
Brake Fluid Type:
DOT 4 Plus (or DOT 4)
Known Issues
Common Problem 1:
Cracked/failed plastic intake manifold (M113 engine).
Common Problem 2:
Oil leaks from valve cover gaskets and oil filter housing.
Common Problem 3:
Biodegradable wiring harness insulation degradation (especially on older models, requires inspection/replacement).
Common Problem 4:
Transmission conductor plate failure (5G-TRONIC).
Common Problem 5:
Sagging headliner.
📚 Vehicle History
Brand Heritage
Heritage Summary:
Mercedes-Benz has a long history of producing high-performance luxury vehicles, with AMG division focusing on motorsport-derived engineering since the 1960s.
Model Evolution
Platform Basis:
Based on the W203 C-Class platform, but with significant AMG enhancements.
Generation:
Second generation CLK (C209), this is the performance flagship variant.
Production
Production Years:
2003-2009 (for C209 generation CLK-Class)
Manufacturing Location:
Germany
🏆 Awards & Recognition
Recognitions
Performance Acclaim:
Consistently praised by automotive journalists for its potent V8 engine and AMG-tuned handling characteristics, offering supercar performance in a luxury coupe package.
Ratings
Reliability Rating:
Generally considered robust, but maintenance is crucial. Specific ratings vary by source and year, but AMG models often require specialized attention.
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