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2004 Mercedes-Benz E55 AMG Service & Repair Manual Software

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🏷️ Basic Information Identification Make: Mercedes-Benz Model: E55 AMG Year: 2004 Codes Chassis Code: W211 Engine Code: M113.990 👋 Introduction Market Position Positioning: The 2004 Mercedes-Benz E55 AMG represented the...
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Sku: 331791
2004 Mercedes-Benz E55 AMG Service & Repair Manual Software
🏷️ Basic Information
Identification
Make:
Mercedes-Benz
Model:
E55 AMG
Year:
2004
Codes
Chassis Code:
W211
Engine Code:
M113.990
👋 Introduction
Market Position
Positioning:
The 2004 Mercedes-Benz E55 AMG represented the pinnacle of performance luxury sedans in its segment, combining a potent handcrafted V8 engine with the refined comfort and advanced technology expected of a Mercedes-Benz E-Class.
Competitive Analysis
Competitors:
Competed with high-performance executive sedans such as the BMW M5 (E60), Audi S6, and Cadillac CTS-V.
Key Features
Performance Focus:
Hand-built AMG 5.4-liter supercharged V8 engine, significant horsepower and torque output for its era, performance-tuned suspension and braking systems.
Luxury Comfort:
Premium interior materials, advanced climate control, sophisticated infotainment system, spacious and comfortable cabin, AIRMATIC suspension for ride quality.
Technology:
SBC (Sensotronic Brake Control), COMAND navigation, optional driver assistance systems, advanced electronic control units (ECUs) for engine and chassis management.
📋 Manual Details
Coverage Areas
Coverage:
Comprehensive service, repair, diagnostic, and maintenance procedures for the 2004 Mercedes-Benz E55 AMG (W211).
Page Count
Estimated Page Count:
1000+
Manual Type
Type:
Official Service and Repair Manual Software
Language
Language:
English
Format
Format:
Digital Software (likely searchable PDF or proprietary interactive format)
📖 Manual Coverage
Systems Covered
Engine:
Supercharged 5.4L V8 (M113 E55 ML), Engine mechanical, lubrication, cooling, fuel, ignition, emissions control, engine management (ECU).
Transmission:
AMG SPEEDSHIFT 5-Speed Automatic Transmission (722.6, enhanced for AMG), Transmission operation, removal, installation, overhaul, fluid service, electronic control.
Drivetrain:
Rear-wheel drive, driveshafts, differentials, axle components, CV joints.
Brakes:
High-performance AMG braking system, ABS, ESP, SBC (Sensotronic Brake Control) operation and service, brake discs, pads, lines, hydraulic system, bleeding procedures.
Suspension:
AMG sports suspension, AIRMATIC DC (Dual Control) semi-active air suspension with adaptive damping, front and rear suspension components, struts, shocks, control arms, bushings, alignment specifications.
Steering:
Speed-sensitive hydraulic power steering, steering column, steering gear, power steering pump, fluid specifications.
Body And Chassis:
Body construction, exterior panels, doors, hood, trunk, glass, seals, interior trim, body hardware, rust prevention, chassis components.
Electrical:
12V electrical system, battery, alternator, starter, fuses, relays, wiring diagrams, lighting, power accessories, CAN bus communication, diagnostic connectors (OBD-II).
Climate Control:
Automatic climate control (THERMOTRONIC), HVAC system, refrigerant, A/C compressor, evaporator, condenser, heater core, climate control module.
Infotainment And Navigation:
COMAND APS (Cockpit Management and Navigation System), radio, CD player, navigation system, speaker system, telematics, antenna systems.
Safety And Restraint Systems:
Airbags (front, side, curtain), seatbelts, SRS system, pre-tensioners, crash sensors, ISOFIX child seat anchors.
Diagnostics:
On-board diagnostics (OBD-II), diagnostic trouble codes (DTCs), scan tool procedures, troubleshooting flowcharts, fault finding for all major systems.
Procedures Included
Routine Maintenance:
Oil and filter changes, air filter replacement, cabin filter replacement, spark plug replacement, fluid level checks and top-offs (coolant, brake fluid, power steering fluid, transmission fluid).
Major Repairs:
Engine overhaul, transmission rebuild, cylinder head service, supercharger belt replacement, brake system overhaul, suspension component replacement, driveshaft and differential service.
Troubleshooting:
Step-by-step diagnostic procedures for common and uncommon issues across all vehicle systems, symptom-based troubleshooting guides.
Special Procedures:
SBC system bleeding and calibration, AIRMATIC system troubleshooting and component replacement, keyless-go system diagnostics, software updates and module programming.
Torque Specifications:
Detailed torque values for all fasteners, critical for engine, drivetrain, suspension, and brake components.
Wiring Diagrams:
Comprehensive and detailed electrical wiring diagrams for all vehicle circuits, including power distribution, grounds, and component connections.
Technical Depth
Depth:
In-depth technical information suitable for professional technicians and experienced DIY enthusiasts, covering from basic maintenance to complete component overhauls and complex diagnostics.
📊 Manual Specifications
File Format
File Type:
Digital Software (likely PDF, e-manual, or interactive diagnostic software)
Print Quality
Printability:
Designed for digital viewing and searchability, can be printed for offline use. High-resolution diagrams and text.
Binding Type
Binding:
N/A (Software)
Paper Type
Paper Quality:
N/A (Software)
⚙️ Engine Specifications
Primary Engine
Engine Type:
V8, Supercharged, SOHC
Engine Code:
M113.990
Displacement:
5.4 Liters (5439 cc)
Bore X Stroke:
97.0 mm x 92.0 mm
Compression Ratio:
8.5:1
Performance
Horsepower:
469 hp @ 6100 rpm
Torque:
516 lb-ft (700 Nm) @ 2650-4500 rpm
Redline:
6200 rpm
Fuel System
Fuel Delivery:
Sequential Multi-Point Fuel Injection (SFI)
Fuel Type:
Premium Unleaded Gasoline (91 octane or higher recommended)
Supercharger:
Lysholm Twin-Screw Supercharger with air-to-water intercooler
Engine Management
ECU Type:
Bosch Motronic MS 5.2
🔧 Transmission
Standard
Transmission Type:
AMG SPEEDSHIFT 5-Speed Automatic
Transmission Code:
722.6 (AMG enhanced)
Features
Shift Modes:
Comfort, Sport, Manual (via steering wheel shift buttons or selector lever)
Torque Converter:
Lock-up torque converter
Fluid Specifications
Fluid Type:
MB-Approval 236.12 or 236.14 Automatic Transmission Fluid
Fluid Capacity
Capacity:
Approx. 8.0 - 9.0 Liters (check specific procedure)
📐 Dimensions
Exterior
Length:
191.7 inches (4869 mm)
Width:
71.7 inches (1821 mm)
Height:
56.3 inches (1430 mm)
Wheelbase:
112.4 inches (2855 mm)
Weights
Curb Weight:
Approx. 3900 - 4050 lbs (1769 - 1837 kg)
Gross Vehicle Weight Rating:
Approx. 4900 lbs (2223 kg)
Cargo
Trunk Volume:
Approx. 15.9 cubic feet (450 Liters)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
5-Star (Driver and Passenger)
IIHS Side Impact:
Good
Active Features
Stability Control:
Electronic Stability Program (ESP), Traction Control System (ASR)
Braking System:
Sensotronic Brake Control (SBC), Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), Brake Assist (BAS)
Passive Features
Airbags:
Dual front airbags, front side airbags, rear side airbags (optional), front and rear curtain airbags (optional)
Seatbelts:
Pre-tensioning front seatbelts with force limiters, three-point rear seatbelts
💡 Technology Features
Infotainment
Infotainment System:
COMAND APS (Cockpit Management and Navigation System) with CD changer, radio, navigation, and optional TV tuner.
Audio System:
Bose premium sound system (optional).
Driver Assistance
Cruise Control:
Distronic (optional) - adaptive cruise control.
Parking Assistance:
Parktronic (optional) - parking sensors.
Lighting:
Bi-xenon headlights with adaptive cornering illumination (optional).
Connectivity
Telematics:
Mercedes-Benz Tele Aid (optional) for emergency assistance.
Bluetooth:
Integrated Bluetooth hands-free system (optional).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Flexible Service System (ASSYST) - typically every 10,000 miles or 12 months, whichever comes first, but can vary based on driving conditions.
Major Service Interval:
Service B (typically around 20,000-30,000 miles) includes more comprehensive checks and replacements (e.g., brake fluid, cabin filter, spark plugs).
Fluid Specifications
Engine Oil Type:
Mobil 1 0W-40 (MB-Approval 229.5)
Engine Oil Capacity:
Approx. 8.5 Liters (with filter)
Coolant Type:
Mercedes-Benz approved G48 (Antifreeze/Coolant) or equivalent
Brake Fluid Type:
DOT 4 PLUS (MB-Approval 331.0)
Power Steering Fluid:
MB-Approval 236.3 Hydraulic Fluid
Known Issues
Common Issue 1:
SBC (Sensotronic Brake Control) pump and accumulator failure: Can lead to reduced braking performance or complete loss of braking. Requires specialized diagnostic and replacement procedures.
Common Issue 2:
AIRMATIC suspension leaks (air springs, valve blocks, compressor): Can result in uneven ride height or a sagging suspension. Requires leak detection and component replacement.
Common Issue 3:
Ignition coil failure: Can cause misfires and rough running. Usually requires replacement of affected coils.
Common Issue 4:
Supercharger belt slippage or failure: Can impact engine power and acceleration. Belt and tensioner inspection are crucial.
Common Issue 5:
Oil leaks from valve covers or oil cooler seals: Common on higher mileage V8 engines. Requires gasket replacement.
Common Issue 6:
EGR (Exhaust Gas Recirculation) valve issues: Can lead to rough idle or poor performance. Cleaning or replacement may be necessary.
📚 Vehicle History
Brand Heritage
Manufacturer History:
Mercedes-Benz has a long-standing reputation for engineering excellence, luxury, safety, and performance, dating back to the invention of the automobile by Karl Benz in 1886.
Model Evolution
E Class Heritage:
The E-Class lineage, dating back to the 1950s (Ponton, Fintail), has always represented Mercedes-Benz's mid-size executive sedan offering, evolving through distinct generations (W110, W114/W115, W123, W124, W210, W211).
E55 Amg Evolution:
The E55 AMG variant, introduced in earlier generations (W124, W210), became a performance benchmark by integrating AMG's specialized engineering with the E-Class platform. The W211 E55 AMG, launched for the 2003 model year, marked a significant leap with its supercharged V8 engine.
Production
Production Years:
2003-2006 (for W211 E55 AMG)
Manufacturing Location:
Sindelfingen, Germany
🏆 Awards & Recognition
Recognitions
Performance Awards:
Consistently lauded by automotive journalists for its potent blend of supercar-like acceleration and executive luxury. Often cited as a benchmark for the 'super sedan' category.
Design Awards:
The W211 E-Class platform received positive reviews for its evolutionary design, balancing sportiness with elegance.
Ratings
Reliability Perception:
While generally well-built, certain complex electronic systems (SBC, AIRMATIC) can present reliability challenges and are a focus of detailed attention in service manuals.
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