Target Audience:
Owner seeking DIY repair and maintenance, independent repair shops
Manual Type Advantage:
Vehicle-specific, factory-equivalent information, unlike generic manuals
Uniqueness:
Exact same manual used by dealership technicians
Convenience:
One easy-to-use PDF, printable pages, no physical wear and tear
Cost Saving:
Enables DIY repairs, reducing reliance on expensive dealership services
Repair Scope:
A-Z (All Repairs)
Estimated Page Count:
High (Specific count not provided, but described as comprehensive)
Type:
Service and Repair Manual
Compatibility:
Windows (Vista 32/64, XP, ME, 98, NT, 2000) and Mac
Accessibility:
Speed Download, Printable Pages
Engine:
Complete Engine Service, Maintenance, and Repair
Engine Control:
Engine Control System Diagnostics and Repair
Mechanical:
All Mechanical Components and Systems
Fuel System:
Fuel Service Specifications and Repair
Emission Control:
Emission Control Systems and Diagnostics
Cooling System:
Intake, Exhaust, and Cooling System Service
Lubrication:
Lubrication System Maintenance and Specifications
Charging System:
Ignition, Starting, and Charging System Service
Transmission Auto:
Automatic Transmission Service and Repair
Transmission Manual:
Manual Transmission Service and Repair
Drivetrain:
Transfer Case, Propeller Shaft, Drive Shaft, and Differential Service
Suspension:
Axle, Suspension, Tire, and Wheel Service
Brakes:
Brake Control, Brake System, and Parking Brake Service
Steering:
Steering Column and Power Steering System Service
HVAC:
Air Conditioning System Service and Repair
Safety Systems:
Supplemental Restraint System (SRS), Seat Belt Service
Security:
Engine Immobilizer System Service
Convenience:
Cruise Control, Wiper & Washer, Door Lock Systems Service
Interior:
Meter, Audio/Visual, Horn, Windshield/Glass/Mirror, Instrument Panel, Seat, Exterior & Interior Trim Service
Electrical:
Complete Electrical System Diagnostics and Repair
Body:
Engine Hood/Door, Exterior & Interior Bodywork
Electronics:
Multiplex/CAN Communication Systems Service
Maintenance:
Complete Maintenance Procedures and Schedules
Diagnostics:
Advanced Diagnostics for all Systems
Repair:
Step-by-Step Repair Instructions for all Components
Troubleshooting:
Comprehensive Troubleshooting Guides and Flowcharts
Depth:
Factory-Level Detailed Repair Information
Visuals:
Diagrams, Illustrations, and Wiring Schematics Included
Special Tools:
Implied inclusion of special tool requirements for specific procedures
Searchability:
Likely text-searchable within PDF
Printability:
Yes, all pages are printable
Image Enhancement:
Zoomable images for enlarged printing
Digital Binding:
Single PDF document (eliminates flipping through physical books)
Digital Paper:
Not applicable (digital format)
Engine Variants Covered:
Likely covers all engine options for the 2004 G-Class W463 (e.g., G500 with 5.0L V8, potentially others like diesel variants if available for the model year)
Horsepower Torque Data:
Detailed specifications provided for respective engine variants
Fuel Delivery Types:
Details on fuel injection systems (e.g., Electronic Fuel Injection - EFI)
Engine Oil Type:
Specific Mercedes-Benz approved engine oil grades and specifications (e.g., MB 229.5)
Spark Plugs:
Correct spark plug types, gap specifications, and replacement intervals
Transmission Types:
Details on automatic transmissions (likely 5-speed automatic for G500) and potentially manual transmissions if offered
Transfer Case:
Information on the G-Class's robust 4-wheel drive system, including transfer case operation and service
Gear Ratios:
Specifications for gear ratios in both automatic and manual transmissions, and transfer case
Transmission Fluid Specifications:
Specific approved transmission fluid types and change intervals (e.g., ATF MB 236.10)
Crash Test Information:
Implied, as factory manuals often reference safety system design and function
Brake Systems:
Detailed coverage of ABS (Anti-lock Braking System), ESP (Electronic Stability Program)
Airbags:
Comprehensive information on Supplemental Restraint System (SRS) components and deployment
Seat Belts:
Service and adjustment procedures for seat belts
Audio Visual System:
Details on the factory audio system, including diagnostics and potential upgrades
Cruise Control:
Service and troubleshooting for the cruise control system
Multiplex Can Communication:
Crucial for diagnosing modern vehicle electronic systems, covering CAN bus communication protocols and module diagnostics.
Scheduled Maintenance:
Detailed schedule for routine maintenance tasks (e.g., oil changes, filter replacements, inspections)
Major Service Points:
Identification of key service milestones and associated procedures
Coolant Type:
Specific Mercedes-Benz approved coolant specifications (e.g., MB 325.0 or 326.0)
Brake Fluid Type:
DOT 4 or higher specification brake fluid
Power Steering Fluid:
Specific hydraulic fluid requirements for the power steering system
Differential Fluid:
Specifications for front, rear, and center differential lubricants
Common Failures:
While not explicitly stated as 'known issues', factory manuals provide the necessary diagnostic steps to address common wear-and-tear items or potential failure points.
Oil Filter Part Number:
Specific part numbers for oil, air, cabin, and fuel filters (engine dependent)
Mercedes Benz Offroad Legacy:
Contextual information on the G-Class's origins as a military vehicle and its evolution into a luxury SUV
W463 Updates:
While this manual is for 2004, it covers the W463 platform which underwent significant updates throughout its production run.
Manufacturing Locations:
G-Class vehicles are manufactured by Magna Steyr in Austria for Mercedes-Benz.