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2004 Mitsubishi Endeavor Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Endeavor Year: 2004 Type: Factory Service Repair Manual 👋 Introduction Market Position Segment: Mid-size Crossover SUV Competitive Analysis Key Competitors: Toyota Highlander, Honda...
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2004 Mitsubishi Endeavor Factory Service Repair Manual2004 Mitsubishi Endeavor Factory Service Repair Manual2004 Mitsubishi Endeavor Factory Service Repair Manual2004 Mitsubishi Endeavor Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Endeavor
Year:
2004
Type:
Factory Service Repair Manual
👋 Introduction
Market Position
Segment:
Mid-size Crossover SUV
Competitive Analysis
Key Competitors:
Toyota Highlander, Honda Pilot, Ford Explorer, Nissan Murano, Chevrolet Trailblazer
Key Features
Unique Selling Points:
Standard V6 engine, available AWD, distinctive styling, competitive pricing at launch
Target Audience
Buyers:
Families, individuals seeking a versatile and comfortable SUV with standard V6 power.
📋 Manual Details
Coverage Areas
Primary Coverage:
Full service and repair for the 2004 Mitsubishi Endeavor
Page Count
Estimated Pages:
1500+
Manual Type
Manual Type:
Factory Service Manual
Language
Language:
English
Format
Format:
RAR/PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, cylinder head, crankshaft, pistons, connecting rods, timing system, lubrication system, cooling system, fuel injection system, emission control systems
Engine Electrical:
Ignition system, starting system, charging system, engine control module (ECM) diagnosis and wiring diagrams
Transmission Automatic:
Automatic transmission disassembly, assembly, torque converter, valve body, shift solenoids, transmission control module (TCM) diagnosis
Drivetrain:
Front-wheel drive (FWD), All-wheel drive (AWD) system components, CV joints, driveshafts, differential
Suspension:
Front suspension (struts, control arms, ball joints), Rear suspension (multi-link, springs, shocks), wheel alignment specifications
Steering:
Power steering system, steering gear, steering column, tie rod ends
Brakes:
Front and rear disc brakes, ABS system, brake hydraulic system, brake fluid specifications, bleeding procedures
Exhaust:
Exhaust manifold, catalytic converter, mufflers, pipes, exhaust hangers
Fuel System:
Fuel tank, fuel pump, fuel filter, fuel lines, fuel injectors, fuel pressure specifications
HVAC:
Air conditioning system, heater core, blower motor, climate control module, refrigerant type and capacity
Electrical Chassis:
Lighting system, wipers and washers, power windows, power locks, horn, interior and exterior lighting circuits
Body And Interior:
Body panels, doors, hood, tailgate, bumpers, interior trim, seats, headliner, carpeting
Safety Systems:
Airbag system (SRS), seat belts, pre-tensioners, diagnostic procedures for airbag system
Procedures Included
Scheduled Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, tire rotations, belt inspections, spark plug replacement intervals
Troubleshooting:
Diagnostic flowcharts, symptom-based troubleshooting guides, common issue resolution
Repair Procedures:
Step-by-step repair instructions for all major vehicle systems, torque specifications for critical fasteners
Component Replacement:
Detailed instructions for replacing engine components, transmission, brakes, suspension parts, electrical modules, body parts
Diagnostic Testing:
ECM/TCM scan tool procedures, sensor testing, actuator testing, circuit testing using multimeter and oscilloscope
Technical Depth
Depth:
Comprehensive, covering from basic fluid checks to complete engine and transmission overhauls, including electrical system diagnostics
📊 Manual Specifications
File Format
File Type:
RAR archive containing PDF files
PDF Quality:
High-resolution, searchable text and clear diagrams
Print Quality
Printability:
Printable pages for workshop use
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code:
6G72 (SOHC V6)
Engine Displacement:
3.8 Liters (3797 cc)
Performance
Horsepower:
215 hp @ 5000 rpm
Torque:
242 lb-ft @ 3750 rpm
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline (87 octane recommended)
Ignition System
Spark Plugs:
NGK PFR6B (Platinum)
Emission Control
Emission Standards:
Meets EPA Tier 1 standards
🔧 Transmission
Standard
Transmission Type:
5-speed Automatic (INVECS-II)
Features
Drivetrain Options:
Front-Wheel Drive (FWD), All-Wheel Drive (AWD)
Fluid Specifications
Transmission Fluid Type:
Diamond SP-III (Mitsubishi Genuine Automatic Transmission Fluid)
Fluid Capacity
Transmission Fluid Capacity:
Approximately 8.5 Liters (8.9 US Quarts) for a complete drain and fill
📐 Dimensions
Exterior
Length:
191.7 inches (4869 mm)
Width:
75.0 inches (1905 mm)
Height:
68.1 inches (1730 mm)
Wheelbase:
110.0 inches (2794 mm)
Ground Clearance:
7.8 inches (198 mm)
Cargo
Cargo Volume Behind Rear Seat:
39.3 cu ft (1113 Liters)
Cargo Volume With Rear Seat Folded:
85.0 cu ft (2407 Liters)
Weights
Curb Weight FWD:
4167 lbs (1890 kg)
Curb Weight AWD:
4300 lbs (1950 kg)
Gross Vehicle Weight Rating Gvwr:
5622 lbs (2550 kg)
Towing Capacity:
3500 lbs (1588 kg)
Tongue Weight Max:
350 lbs (159 kg)
Wheels Tires
Standard Wheel Size:
17-inch alloy
Standard Tire Size:
P245/65R17
Bolt Pattern:
5x114.3 mm (5x4.5 inches)
🛡️ Safety Features
Ratings
NHTSA Rollover Rating:
4/5 stars
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Available Traction Control System (TCS)
Stability Control:
Not available on 2004 model
Passive Features
Airbags Front:
Standard front driver and passenger airbags
Airbags Side:
Optional front side-impact airbags
Seat Belts:
Three-point seat belts with pretensioners for all outboard seating positions
💡 Technology Features
Infotainment
Audio System:
AM/FM/CD player, optional premium audio system with amplifier
Navigation:
Optional factory navigation system
Driver Assistance
Cruise Control:
Standard
Rear Parking Sensors:
Not available on 2004 model
Connectivity
Auxiliary Input:
Not standard, may be available on premium audio systems
Climate Control
Climate Control Type:
Manual or optional automatic climate control
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 miles (6,000 km) or 3.75 months, or 7,500 miles (12,000 km) or 7.5 months with synthetic oil
Engine Air Filter Replacement:
Every 30,000 miles (48,000 km)
Cabin Air Filter Replacement:
Every 15,000 miles (24,000 km) or annually
Spark Plug Replacement:
Every 60,000 miles (96,000 km)
Transmission Fluid Change:
Every 30,000 miles (48,000 km) under severe driving conditions, or as per manual recommendations
Coolant Flush Interval:
Every 60,000 miles (96,000 km) or 4 years
Fluid Specifications
Engine Oil Type:
SAE 5W-30 (API Service SJ or SL)
Engine Oil Capacity:
4.5 US Quarts (4.3 Liters) with filter change
Coolant Type:
Mitsubishi Super Long Life Coolant (Green) or equivalent ethylene glycol-based coolant
Brake Fluid Type:
DOT 3
Power Steering Fluid Type:
Mopar Power Steering Fluid or equivalent ATF (Dexron II/III)
Known Issues
Common Problems:
Transmission internal issues (slipping, harsh shifting), catalytic converter failure, front suspension wear (ball joints, tie rods), potential for oil leaks from valve covers or oil pan, HVAC blower motor resistor failure
📚 Vehicle History
Brand Heritage
Parent Company:
Mitsubishi Motors Corporation (Japan)
Model Evolution
Generation:
First Generation (2001-2006)
Platform:
Based on the Mitsubishi ASX/RVR platform, shared some components with the Mitsubishi Eclipse/Galant
Production
Assembly Location:
Normal, Illinois, USA
Production Years:
2001-2006
🏆 Awards & Recognition
Recognitions
Consumer Ratings:
Received mixed reviews; praised for value and standard V6, criticized for interior quality and some reliability concerns.
Ratings
Safety Ratings Ii:
IIHS Frontal Offset Rating: Acceptable
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