Mitsubishi Grandis 2004 Workshop Service Repair Manual

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Sku: 65954

Tags: 2004 Car Cars Grandis Mitsubishi

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Description

This manual covers the 2004 Mitsubishi Grandis, a mid-size Multi-Purpose Vehicle (MPV) known for its practical design and versatile interior. Engineered with a legacy of reliability, the Grandis, chassis code NA4W, offers a comfortable and capable driving experience, competing with vehicles like the Toyota Previa and Honda Odyssey. Its 2.4-liter 4G69 MIVEC engine provides a balance of performance and efficiency, complemented by either a 6-speed manual or a 4-speed automatic transmission. The Grandis was produced at a plant in Japan, with a production run from 2003 to 2011, embodying a focus on innovative and practical automotive solutions. This comprehensive workshop service repair manual provides extensive guidance for maintaining and repairing your 2004 Mitsubishi Grandis. It details engine mechanical and electrical systems, emission control, fuel, suspension, clutch, manual and automatic transaxles, driveshaft, steering, brakes, body, interior, exterior, and restraint systems. The manual includes scheduled maintenance, fluid specifications, troubleshooting guides, diagnostic procedures, and step-by-step repair instructions, supported by detailed illustrations and wiring schematics. This resource is invaluable for both do-it-yourself enthusiasts and professional technicians, ensuring cost-effective and accurate vehicle upkeep.

🏷️ Basic Information

Identification

Make:

Mitsubishi

Model:

Grandis

Year:

Codes

Chassis Code:

👋 Introduction

Market Position

Vehicle Segment:

Mid-size MPV (Multi-Purpose Vehicle) / Minivan

Competitive Analysis

Competitors:

Toyota Previa/Estima, Honda Odyssey, Mazda MPV, Ford Galaxy, Volkswagen Sharan

Key Features

Manual Benefit:

Cost-effective vehicle maintenance and repair, empowering both DIY enthusiasts and professional mechanics.

Manual Benefit

Content Quality:

Detailed illustrations, diagrams, wiring schematics, and step-by-step instructions for accurate repairs.

📋 Manual Details

Coverage Areas

Primary Coverage:

2004 Mitsubishi Grandis

Page Count

Estimated Page Count:

Likely 2000+ pages (typical for comprehensive factory service manuals)

Manual Type

Type:

Workshop Service Repair Manual (Factory Service Manual equivalent)

Language

Language:

English

Format

File Format:

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Detailed coverage of all engine mechanical components, including disassembly, inspection, and reassembly.

Engine Electrical:

Comprehensive electrical system diagnostics, component testing, and wiring schematics.

Emission Control:

Detailed information on emission control systems, diagnostics, and component functionality.

Fuel System:

In-depth coverage of fuel delivery, injection systems, and related components.

Suspension:

Complete repair and diagnostic procedures for front and rear suspension systems.

Clutch:

Detailed service procedures for clutch system components and operation.

Manual Transaxle:

Full service and repair information for the manual transaxle.

Automatic Transaxle:

Comprehensive diagnostic, repair, and overhaul procedures for the automatic transaxle.

Driveshaft Axle:

Service information for driveshafts and CV axles.

Steering:

Detailed instructions for steering system maintenance and repair.

Brakes:

Complete brake system diagnostics, repair, and component replacement procedures.

Body Interior Exterior:

Repair and maintenance of body panels, interior trim, and exterior components.

Body Electrical:

Diagnostic and repair procedures for the body's electrical systems (lighting, power accessories, etc.).

Restraint Systems:

Information on airbags, seatbelts, and related safety restraint components.

Procedures Included

Maintenance:

Scheduled maintenance, fluid changes, filter replacements, and general upkeep.

Troubleshooting:

Extensive troubleshooting guides and diagnostic flowcharts for various issues.

Repair:

Step-by-step repair procedures for all major vehicle systems.

Diagnostics:

Detailed diagnostic procedures, including fault code interpretation and component testing.

Technical Depth

Depth:

Comprehensive, covering everything from basic maintenance to major component overhauls and electrical system diagnostics.

Manual Benefit To User

Diy Support:

Explicitly designed for both do-it-yourselfers and experienced mechanics, offering guidance for all skill levels.

Diagnostic Tools:

Provides information to aid in diagnosing issues without specialized OEM diagnostic equipment, relying on systematic procedures and wiring diagrams.

📊 Manual Specifications

File Format

File Format:

Print Quality

Printability:

Fully Printable

Zoom Capability:

Delivery

Delivery Method:

Instant Download

Requirements

Software Requirements:

Adobe PDF Reader, WinZip (or equivalent unzipping utility)

Compatibility

Operating Systems:

All Versions of Windows & Mac

⚙️ Engine Specifications

Primary Engine

Engine Code:

4G69 (MIVEC)

Engine Type:

Inline 4-cylinder, DOHC, 16-valve with MIVEC (Mitsubishi Innovative Valve timing Electronic Control)

Displacement:

2.4 Liters (2378 cc)

Performance

Horsepower:

Approximately 165 PS (163 hp; 121 kW) at 6000 rpm (for European/Australian spec)

Torque:

Approximately 22.1 kg⋅m (217 N⋅m; 160 lb⋅ft) at 3500 rpm (for European/Australian spec)

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI)

Fuel Type

Recommended Fuel:

Unleaded Gasoline (Octane rating as per market specification, typically 91 RON or higher)

Cooling System

Coolant Type:

Ethylene Glycol-based, long-life coolant (e.g., Mitsubishi DiaQueen Super Long Life Coolant, typically 50/50 mix with distilled water)

🔧 Transmission

Standard

Transmission Type:

6-speed Manual Transaxle

Optional

Transmission Type:

INVECS-II 4-speed Automatic Transaxle with Sport Mode

Automatic Features

Automatic Fluid Type:

DIA QUEEN ATF-J2 or equivalent Dexron III/Mercon specification

Manual Features

Clutch Type:

Hydraulically operated, dry single plate clutch

📐 Dimensions

Exterior

Length:

Approximately 4,610 mm (181.5 in)

Width:

Approximately 1,775 mm (69.9 in)

Height:

Approximately 1,655 mm (65.2 in) to 1,690 mm (66.5 in) depending on roof rail configuration

Wheelbase

Wheelbase:

Approximately 2,830 mm (111.4 in)

Weights

Curb Weight:

Approximately 1,600 - 1,750 kg (3,527 - 3,858 lbs) depending on transmission and trim

🛡️ Safety Features

Ratings

Ancap Rating:

Likely 4 or 5 Stars (depending on market and specific test year, based on contemporary safety standards)

Active Features

Standard (Anti-lock Braking System)

Standard (Electronic Brakeforce Distribution)

Optional or Standard on higher trims (Traction Control System)

Passive Features

Airbags:

Front airbags (driver and passenger), optional side and curtain airbags depending on trim level.

💡 Technology Features

Infotainment

Audio System:

Factory fitted radio/CD player with speakers, potentially with steering wheel controls on higher trims.

Driver Assistance

Cruise Control:

Available on higher trim levels.

Comfort Features

Climate Control:

Manual or automatic climate control systems.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 15,000 km (9,300 miles) or 12 months, whichever comes first (refer to manual for exact intervals based on driving conditions).

Air Filter Replacement:

Recommended every 30,000 km (18,600 miles) or as needed based on inspection.

Spark Plug Replacement:

Platinum or Iridium type spark plugs usually have longer intervals, e.g., 90,000-100,000 km (56,000-62,000 miles).

Fluid Specifications

Engine Oil Specification:

SAE 5W-30 API SM or SN, ACEA A3/B4. Check manual for exact viscosity and API/ACEA classification.

Coolant Capacity:

Approximately 7.0 - 7.5 Liters (refer to manual for exact capacity)

Known Issues

Engine Mounts:

Wear and tear of engine mounts can lead to increased vibration.

Automatic Transmission Behavior:

Occasional reports of hesitant shifting or delayed engagement, which may require fluid service or recalibration.

Suspension Components:

Wear in ball joints, control arm bushings, and sway bar links can lead to clunking noises or poor handling.

📚 Vehicle History

Brand Heritage

Mitsubishi Legacy:

Mitsubishi Motors has a long history in producing reliable and capable vehicles, with a focus on innovation and practicality.

Model Evolution

Grandis Introduction:

The Grandis was introduced in 2003 as a successor to the Mitsubishi Space Wagon/Chariot Grandis, offering a more modern and stylish design.

Production

Production Period:

2003-2011

Production Location

Manufacturing Plant:

Mizushima Plant, Kurashiki, Okayama, Japan

🏆 Awards & Recognition

Recognitions

Safety Awards:

While specific awards for the 2004 model year are not widely documented, Mitsubishi vehicles of this era generally aimed for competitive safety ratings.