Mitsubishi Nativa 2004 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Nativa Year: 2004 Generation Generation Identifier: Second Generation (1997-2006) Codes Chassis Code: K80, K90 Series (Globally recognized) 👋 Introduction Market Position Target Audience:...

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Type: Car

Vendor:

Sku: 70646

Tags: 2004 Car Cars Mitsubishi Nativa

Product variants

Description

🏷️ Basic Information

Identification

Make:

Mitsubishi

Model:

Nativa

Year:

Generation

Generation Identifier:

Second Generation (1997-2006)

Codes

Chassis Code:

K80, K90 Series (Globally recognized)

👋 Introduction

Market Position

Target Audience:

Vehicle owners with basic to advanced mechanical skills, independent auto repair shops, and dealerships.

Value Proposition:

Provides dealer-level repair information, enabling cost savings on maintenance and repairs, and empowering informed decision-making.

Competitive Analysis

Advantage Over Generic Manuals:

Vehicle-specific, not generic, ensuring accuracy and relevance for the Mitsubishi Nativa 2004.

Key Features

Accuracy And Clarity:

Accurate, clear, and concise text combined with illustrations for easy understanding.

Manufacturer Authored:

Written by the manufacturer, ensuring the highest level of technical accuracy and detail.

Cost Effectiveness:

Pays for itself through savings on common maintenance tasks and repairs.

📋 Manual Details

Coverage Areas

Covered Regions:

Global (reflecting widespread use of the Nativa/Pajero Sport)

Page Count

Estimated Page Count:

Over 2000 pages (typical for comprehensive workshop manuals)

Manual Type

Type:

Service Repair Workshop Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Complete overhaul procedures, cylinder head, engine block, pistons, crankshaft, camshafts, timing components, lubrication system, cooling system.

Engine Electrical:

Ignition system, starting system, charging system, sensors, actuators, ECU (Engine Control Unit) diagnosis and component testing, wiring diagrams.

Emission Control:

EGR system, EVAP system, catalytic converter, oxygen sensors, emission control components troubleshooting.

Fuel System:

Fuel injection system (MPI/GDI depending on market), fuel pump, fuel injectors, fuel pressure regulator, fuel filter, fuel tank, fuel lines.

Clutch System:

Clutch disc, pressure plate, release bearing, clutch master cylinder, clutch slave cylinder, hydraulic lines, adjustment procedures.

Manual Transaxle:

Gearbox disassembly, assembly, gear sets, synchronizers, bearings, seals, lubrication, shift linkage, diagnostics.

Automatic Transaxle:

Transmission fluid, torque converter, valve body, planetary gears, clutches, seals, solenoids, electronic control, diagnostics.

Driveshaft Axle:

Front and rear driveshafts, universal joints, CV joints, constant velocity boots, differential operation, axle shafts, wheel bearings.

Suspension System:

Front independent suspension (e.g., double wishbone), rear suspension (e.g., multi-link or solid axle depending on variant), shock absorbers, springs, control arms, bushings, alignment specifications.

Steering System:

Power steering system (hydraulic or electric), steering rack, tie rod ends, steering column, power steering fluid, diagnosis.

Restraint System:

Airbag system (SRS), seat belts, pre-tensioners, SRS control module, diagnosis and safety precautions.

Brake System:

Front and rear disc brakes, brake pads, rotors, calipers, brake fluid, ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), parking brake, bleeding procedures, component testing.

Body Interior Exterior:

Body panel removal/installation, door mechanisms, interior trim, upholstery, glass replacement, seals, spoilers, bumpers.

Body Electrical System:

Lighting system (headlights, taillights, interior), power windows, power locks, mirrors, wipers, horns, dashboard indicators, fuse box diagrams, wiring schematics.

HVAC System:

Air conditioning system (refrigerant, compressor, condenser, evaporator), heating system, blower motor, climate control unit, cabin air filter replacement.

Procedures Included

Routine Maintenance:

Oil changes, filter replacements (oil, air, fuel, cabin), fluid checks and top-offs, tire rotation and pressure checks, spark plug replacement.

Troubleshooting:

Systematic diagnostic procedures for all major vehicle systems, including fault code interpretation, component testing, and symptom-based troubleshooting.

Repair And Rebuild:

Step-by-step instructions for component disassembly, repair, reassembly, and installation for all major mechanical and electrical systems.

Component Replacement:

Detailed guides for replacing wear items and major components such as brake pads, batteries, alternators, starter motors, radiators, and more.

Wiring Diagrams:

Comprehensive and detailed wiring schematics for all electrical systems, crucial for diagnosing electrical faults.

Specifications And Tolerances:

Precise technical specifications, torque values, clearances, fluid capacities, and other critical data required for correct repairs.

Technical Depth

Depth Of Coverage:

Comprehensive, covering everything from basic fluid changes to complete engine and transmission rebuilds.

Diagnostic Capability:

Advanced diagnostics, including explanation of sensor readings, control module functions, and methods for pinpointing complex issues.

Illustration Quality:

Includes numerous diagrams, illustrations, and photographs to aid in understanding complex procedures and component locations.

📊 Manual Specifications

File Format

File Type:

Searchability:

Likely text-searchable PDF, allowing quick access to information.

Print Quality

Printability:

Yes, individual pages or sections can be printed as needed.

Binding Type

Digital Binding:

N/A (digital format)

Paper Type

Digital Paper Emulation:

N/A (digital format, but designed to be printed on standard paper)

Compatibility

Operating Systems:

Compatible with all versions of Windows and Mac.

Requirements

Software Requirements:

Adobe PDF Reader (or compatible PDF viewer).

⚙️ Engine Specifications

Primary Engine

Engine Options:

Primarily 3.0L V6 (6G72) and 2.5L 4-cylinder turbo-diesel (4D56) or naturally aspirated diesel (4D56) depending on market. The manual covers specified engine variants for the 2004 model year.

Performance

Typical V6 Horsepower:

Approximately 170-185 hp (for 3.0L V6, varies by specific tune and market).

Typical V6 Torque:

Approximately 245-260 Nm (for 3.0L V6, varies by specific tune and market).

Fuel System

Fuel Delivery:

Multi-Point Fuel Injection (MPI) for gasoline engines. Direct injection for diesel variants.

Ignition System:

Electronic ignition with distributor or distributorless ignition system (DIS) depending on specific engine variant.

🔧 Transmission

Standard

Manual Transmission:

Likely 5-speed manual transmission (e.g., R5M41 series) for many variants.

Optional

Automatic Transmission:

Likely 4-speed automatic transmission (e.g., V4A51 series) for many variants.

Features

Drivetrain:

Part-time 4WD system with optional Super Select 4WD (SS4) system depending on trim level.

📐 Dimensions

Exterior

Body Style:

Mid-size SUV

Wheelbase:

Approximately 2725 mm (107.3 inches)

Length:

Approximately 4600-4700 mm (181.1-185.0 inches) depending on variant.

Width:

Approximately 1775-1800 mm (69.9-70.9 inches)

Height:

Approximately 1715-1770 mm (67.5-69.7 inches)

Weights

Curb Weight:

Approximately 1800-2000 kg (3968-4409 lbs) depending on engine and configuration.

🛡️ Safety Features

Ratings

Crash Test Availability:

Data specific to 2004 models may vary by region. Refer to regional safety organizations for detailed ratings.

Active Features

Standard on most variants, included in the brake system coverage.

Passive Features

Airbags:

Front airbags for driver and passenger, often included in the 'Restraint' section of the manual.

Seat Belts:

Three-point seat belts with pre-tensioners for front occupants.

💡 Technology Features

Infotainment

Audio System:

Factory-fitted radio/cassette/CD player, potentially with upgraded speaker systems depending on trim level. Manual covers basic electrical for these.

Driver Assistance

ABS System:

Anti-lock Braking System is a key driver assistance feature covered in detail.

Connectivity

Wiring Schematics:

While not modern 'connectivity' in the smartphone sense, the detailed wiring diagrams facilitate understanding of the vehicle's electrical network and any aftermarket installations.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 5,000-10,000 km (3,000-6,000 miles) or 6-12 months, depending on driving conditions and oil type. Manual will specify exact intervals.

Transmission Fluid Change:

Automatic transmissions typically around 40,000-60,000 km (25,000-37,000 miles). Manual transmissions may have longer intervals or be sealed. Manual will detail.

Timing Belt Replacement:

For V6 gasoline engines, typically around 90,000-100,000 km (56,000-62,000 miles). Crucial for preventing catastrophic engine damage. Diesel variants may use timing chains.

Fluid Specifications

Engine Oil:

API SJ or SL grade, viscosity typically 10W-30 or 5W-30. Manual will specify exact type and capacity.

Automatic Transmission Fluid:

Mitsubishi DiaQueen ATF-SP III or equivalent DEXRON-III/MERCON compatible fluid. Manual will specify exact type and capacity.

Brake Fluid:

DOT 3 or DOT 4 brake fluid. Manual will specify exact type and capacity.

Coolant:

Ethylene glycol-based coolant, typically a 50/50 mix with distilled water. Manual will specify capacity and type.

Known Issues

Common Wear Items:

Suspension bushings, ball joints, tie rod ends, brake components, exhaust system, and potentially transmission issues on high-mileage units are common wear items detailed in the manual.

Engine Reliability:

Generally reliable engines, but the 6G72 V6 can have issues with intake manifold gaskets and occasional oil leaks. Diesel engines are known for durability. Maintenance is key.

📚 Vehicle History

Brand Heritage

Mitsubishi Motors:

Mitsubishi Motors has a long history in off-road vehicle development, dating back to the iconic Pajero/Montero.

Model Evolution

Nativa Pajero Sport:

The Nativa is a rebadged version of the Mitsubishi Pajero Sport, a sportier and more road-oriented variant of the Pajero/Montero platform, launched in 1996. The 2004 model belongs to the first generation's facelifted iteration.

Production

Manufacturing Locations:

Produced in various Mitsubishi plants globally, including Japan and Thailand.

🏆 Awards & Recognition

Recognitions

Market Recognition:

The Mitsubishi Nativa/Pajero Sport platform is generally well-regarded for its off-road capability and robust construction in its segment.