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2004 Pontiac Aztek Service and Repair Manual

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🏷️ Basic Information Identification Make: Pontiac Model: Aztek Year: 2004 Body Style: Mid-size Crossover SUV / Minivan Segment: Mid-size Crossover SUV Codes Platform: GM U-body 👋 Introduction Market Position Positioning:...
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2004 Pontiac Aztek Service and Repair Manual
🏷️ Basic Information
Identification
Make:
Pontiac
Model:
Aztek
Year:
2004
Body Style:
Mid-size Crossover SUV / Minivan
Segment:
Mid-size Crossover SUV
Codes
Platform:
GM U-body
👋 Introduction
Market Position
Positioning:
Targeted at DIY mechanics and owners seeking to perform their own repairs and maintenance.
Value Proposition:
Provides dealership-level technical information to empower vehicle owners, reducing reliance on professional mechanics and saving costs.
Competitive Analysis
Advantage Over Generic:
Strictly vehicle-specific, unlike generic repair guides, ensuring accuracy for the 2004 Aztek.
Digital Vs Print:
Offers advantages over traditional print manuals by being searchable, allowing selective printing, and preventing physical damage.
Key Features
Feature 1:
Factory-quality technical data and procedures.
Feature 2:
Comprehensive system coverage from basic maintenance to advanced diagnostics.
Feature 3:
Printable pages for convenient workshop use.
Feature 4:
Integrated diagrams, illustrations, and wiring schematics.
📋 Manual Details
Coverage Areas
Primary Coverage:
All 2004 Pontiac Aztek models and trim levels
Repair Scope:
A-Z, covering maintenance, diagnostics, and complete repairs
Page Count
Estimated Pages:
Comprehensive (specific count not provided, but described as 'complete' and 'everything you will ever need')
Manual Type
Type:
Service and Repair Manual
Origin:
Factory-equivalent, used by dealership technicians
Language
Language:
English
Format
Format:
Digital (PDF)
Compatibility:
Windows (Vista 32/64, XP, ME, 98, NT, 2000) and Mac
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, Control System, Fuel Service Specifications, Emission Control, Intake Exhaust Cooling, Lube, Ignition Starting Charging, Auto Transmission, Manual Transmission, Transfer Propeller Shaft, Drive Shaft, Differential, Axle
Chassis:
Suspension, Tire & Wheel, Brake Control, Brake, Parking Brake, Steering Column, Power Steering
Body And Interior:
Air Condition, Suppl Restraint System, Seat Belt, Engine Immobilizer, Cruise Control, Wiper & Washer, Door Lock, Meter Audio/Visual, Horn, Windshield/Glass Mirror, Instrument Panel, Seat, Engine Hood/Door, Exterior & Interior
Electrical And Electronics:
Electrical, Multiplex/CAN Communication
Procedures Included
Diagnostic Procedures:
Diagnostic trouble code (DTC) retrieval, troubleshooting flowcharts, symptom-based diagnostics
Maintenance Procedures:
Scheduled maintenance, fluid changes, filter replacements, lubrication
Repair Procedures:
Component removal and installation, adjustments, calibration, seal replacement, overhaul procedures
Wiring And Schematics:
Complete wiring diagrams, electrical component locations, circuit descriptions
Technical Depth
Depth:
Vehicle-specific, detailed, step-by-step instructions
Visual Aids:
Diagrams, illustrations, blow-up images
Data Types:
Specifications, torque values, clearances, fluid types and capacities
📊 Manual Specifications
File Format
File Format:
PDF
File Size:
Typically large for comprehensive manuals; download speed noted
Print Quality
Printability:
All pages printable
Image Scaling:
Images can be blown up and printed enlarged
Binding Type
Binding:
Digital (no physical binding)
Paper Type
Paper Type:
N/A (digital format)
Software Requirements
PDF Reader:
Adobe PDF Reader (free online)
Unzipping Tool:
Winzip (free online)
⚙️ Engine Specifications
Primary Engine
Engine Type:
3.4L V6 (LA3)
Displacement:
3.4 Liters (3350 cc)
Configuration:
Overhead Valve (OHV), 60-degree V6
Bore X Stroke:
3.50 in x 3.54 in (88.9 mm x 89.9 mm)
Compression Ratio:
9.4:1
Performance
Horsepower:
185 hp @ 5200 rpm (approximate)
Torque:
210 lb-ft @ 4000 rpm (approximate)
Fuel System
Fuel Delivery:
Sequential Electronic Fuel Injection (SEFI)
Fuel Type:
Unleaded Regular (87 octane)
Cooling System
Coolant Capacity:
12.1 quarts (11.5 liters) with heater (V6)
Lubrication System
Oil Capacity:
4.5 quarts (4.3 liters) with filter change (V6)
Recommended Oil Viscosity:
SAE 5W-30
Emission Control
Emissions System:
Catalytic converter, EGR, PCV, Onboard diagnostics (OBD-II)
🔧 Transmission
Standard
Transmission Type:
4-speed automatic overdrive (4T65-E)
Optional
Transmission Type:
N/A (Only automatic offered)
Features
Drive Type:
Front-Wheel Drive (FWD) standard, All-Wheel Drive (AWD) optional
Automatic Transmission Fluid:
Dexron III (or equivalent specification, e.g., Dexron VI)
Transmission Fluid Capacity:
Approximately 9.5 quarts (9.0 liters) for initial fill (4T65-E)
📐 Dimensions
Exterior
Length:
182.5 inches (4635 mm)
Width:
73.4 inches (1864 mm)
Height:
66.1 inches (1679 mm)
Wheelbase:
104.4 inches (2652 mm)
Front Track:
62.4 inches (1585 mm)
Rear Track:
62.0 inches (1575 mm)
Weights
Curb Weight FWD:
Approximately 3,784 lbs (1716 kg)
Curb Weight AWD:
Approximately 3,988 lbs (1809 kg)
Gross Vehicle Weight Rating:
Approximately 5,032 lbs (2282 kg) for FWD
Cargo
Cargo Volume Behind 1St Row:
Approximately 94.0 cubic feet (2662 liters)
Cargo Volume Behind 2Nd Row:
Approximately 20.0 cubic feet (566 liters)
Tires And Wheels
Standard Tire Size:
P215/65R16
Optional Tire Size:
P215/60R17
Wheel Bolt Pattern:
5 x 115 mm
Lug Nut Torque:
100 lb-ft (135 Nm)
🛡️ Safety Features
Ratings
NHTSA Front Crash Test:
4-star driver, 4-star passenger (2004 model year specific ratings may vary slightly)
IIHS Side Impact Test:
Good (for models equipped with side airbags)
Active Features
Braking System:
4-wheel Anti-lock Braking System (ABS)
Traction Control:
Available Traction Control System (TCS)
Passive Features
Airbags:
Frontal airbags (driver and passenger), Available front side-impact airbags
Seatbelts:
3-point front and rear seatbelts, Pretensioners, Load limiters
Child Safety:
LATCH (Lower Anchors and Tethers for CHildren) system
💡 Technology Features
Infotainment
Audio System:
Standard AM/FM stereo with CD player, optional premium audio system with amplifier and subwoofer, optional rear-seat entertainment system.
Climate Control:
Manual climate control standard, optional automatic climate control.
Driver Assistance
Cruise Control:
Standard cruise control.
Parking Assist:
Optional rear parking assist sensors.
Connectivity
Connectivity Features:
Limited in 2004; primarily focused on audio input. OnStar telematics system was available.
🔧 Maintenance
Service Intervals
Oil And Filter Change:
Every 7,500 miles (12,000 km) or 6 months, whichever comes first (under normal driving conditions). Refer to manual for severe conditions.
Engine Air Filter Replacement:
Every 30,000 miles (48,000 km) or as needed based on inspection.
Cabin Air Filter Replacement:
Every 15,000 miles (24,000 km) or annually.
Transmission Fluid Change:
Every 100,000 miles (160,000 km) or every 5 years, whichever comes first. Inspect fluid condition periodically.
Spark Plug Replacement:
Every 100,000 miles (160,000 km) (using recommended iridium or platinum plugs).
Fluid Specifications
Engine Coolant:
GM P/N 12346290 (or equivalent Dex-Cool orange coolant), mixture of 50/50 with distilled water.
Brake Fluid:
DOT 3
Power Steering Fluid:
GM P/N 1050339 (or equivalent Dexron III/VI ATF)
Known Issues
Common Issue 1:
Cracked dashboard (due to material expansion/contraction), often addressed with UV protectants or replacement.
Common Issue 2:
Transmission issues, particularly with the 4T65-E, which can include rough shifting or failure to engage gears if not maintained.
Common Issue 3:
Water pump leaks or bearing failure, common on the 3.4L V6 engine.
Common Issue 4:
Evaporative Emission Control (EVAP) system leaks, often leading to check engine lights.
📚 Vehicle History
Brand Heritage
Pontiac Legacy:
Pontiac was a performance-oriented division of General Motors, known for models like the Firebird, GTO, and Grand Prix. The Aztek represented a departure towards the crossover segment.
Model Evolution
Aztek Introduction:
The Pontiac Aztek was introduced for the 2001 model year and produced until 2005. It was designed to be a versatile 'activity vehicle'.
2004 Updates:
For the 2004 model year, the Aztek received minor updates, often including revised option packages and trim level adjustments. The core mechanicals remained largely consistent with previous years.
Production
Assembly Location:
Ramos Arizpe, Coahuila, Mexico
Production Years:
2001-2005
🏆 Awards & Recognition
Recognitions
Controversial Design:
While not a typical 'award', the Aztek is widely recognized and often cited for its distinctive and polarizing design, which was a significant talking point during its production.
Popular Culture Feature:
Gained pop culture fame through its appearance in the TV series 'Breaking Bad', where it was driven by the protagonist Walter White.
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