Porsche Cayenne 2004 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Porsche Model: Cayenne Year: 2004 Platform: E1 Codes Chassis Code: 9PA 👋 Introduction Market Position Segment: Luxury Performance SUV Target Audience: Owners seeking in-depth maintenance...

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Type: Car

Vendor:

Sku: 401441

Tags: 2004 Car Cars Cayenne Featured Porsche

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Description

🏷️ Basic Information

Identification

Make:

Porsche

Model:

Cayenne

Year:

Platform:

Codes

Chassis Code:

👋 Introduction

Market Position

Segment:

Luxury Performance SUV

Target Audience:

Owners seeking in-depth maintenance and repair information, independent Porsche specialists.

Competitive Analysis

Competitors:

BMW X5, Mercedes-Benz ML-Class, Audi Q7, Land Rover Range Rover Sport.

Differentiation:

Porsche driving dynamics, premium materials, robust engineering.

Key Features

Features:

Standard AWD, powerful engine options, upscale interior, towing capability.

Manual Value Proposition:

Cost-effective solution for maintaining vehicle performance and longevity, empowerment of DIY repairs.

📋 Manual Details

Coverage Areas

Manual Type:

Workshop Service Repair Manual

Language:

English

Format:

PDF Download

Digital Delivery:

Instant download link available post-purchase

Software Requirements:

Adobe PDF Reader

Printability:

Unrestricted printing of all pages

Page Count Estimate:

Hundreds of pages (specific count not provided, but implies comprehensive)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Complete engine assembly, disassembly, internal components, timing, sealing.

Engine Management:

Fuel injection, ignition system, emissions control, sensors, actuators, ECU diagnostics.

Transmission:

Automatic transmission (Tiptronic) service, repair, diagnostics, fluid service.

Drivetrain:

All-wheel drive system (PTM), differential service, driveshafts, CV joints.

Suspension:

Front and rear suspension components, air suspension system (PASM if equipped), alignment.

Brakes:

Brake system service, ABS, DSC, brake pad/rotor replacement, hydraulic system.

Steering:

Power steering system, steering rack, linkage, alignment.

Electrical System:

Complete electrical diagnostics, wiring diagrams, component testing, charging system, starting system.

Body And Chassis:

Body panel repair, doors, windows, interior trim, chassis components, rust prevention.

HVAC:

Heating, Ventilation, and Air Conditioning system service, diagnostics, refrigerant handling.

Body Electronics:

Lighting systems, power accessories (windows, locks, mirrors), central locking, comfort systems.

Infotainment System:

PCM (Porsche Communication Management) system diagnostics and basic troubleshooting (specifics may vary).

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, fluid checks, spark plug replacement, brake checks.

Troubleshooting:

Step-by-step diagnostic procedures for common and complex issues, fault code interpretation.

Repair Procedures:

Detailed instructions for component removal, installation, and repair across all vehicle systems.

Electrical Diagnostics:

Wiring diagrams, component testing, signal tracing, troubleshooting electrical faults.

Rebuilds:

Complete disassembly and reassembly guidance for major components like engines and transmissions.

Wheel Alignment:

Specifications and procedures for front and rear wheel alignment.

Technical Depth

Depth:

Comprehensive factory-level detail suitable for professional mechanics and advanced DIYers.

Illustrations:

Hundreds of photos, drawings, and detailed illustrations for visual guidance.

Instructions:

Numbered, step-by-step instructions with detailed substeps for clarity.

Warnings And Notes:

Inclusion of critical notes, cautions, and warnings to ensure safety and prevent damage.

Parts Identification:

Enlarged inset diagrams for detailed examination and identification of parts.

Document Structure:

Numbered table of contents for quick information retrieval.

📊 Manual Specifications

File Format

Format:

Compatibility:

Windows and Mac OS X compatible

Storage:

Can be saved to hard drive and burned to CD-ROM

Print Quality

Quality:

Professional quality, high-resolution content

Printing Options:

Print entire manual or select pages as needed

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Options:

3.2L V6 (Cayenne), 4.5L V8 (Cayenne S), 4.5L Twin-Turbo V8 (Cayenne Turbo).

Engine Code V6:

M48.00 / M01

Engine Code V8:

M48.01

Engine Code Turbo V8:

M48.50

Performance

Horsepower V6:

250 hp @ 6000 rpm

Torque V6:

307 lb-ft @ 2700-4700 rpm

Horsepower V8:

340 hp @ 6000 rpm

Torque V8:

369 lb-ft @ 2750-4750 rpm

Horsepower Turbo V8:

450 hp @ 5500 rpm

Torque Turbo V8:

516 lb-ft @ 2250-4750 rpm

Fuel System

Fuel Delivery V6:

Multi-point Fuel Injection (MPI)

Fuel Delivery V8:

Sequential Multi-point Fuel Injection (MPI)

Fuel Type:

Premium Unleaded Gasoline

🔧 Transmission

Standard

Transmission Type:

6-speed Tiptronic automatic transmission

Optional

Optional Transmission:

N/A for 2004 model year (all equipped with Tiptronic automatic)

Features

Drive System:

Porsche Traction Management (PTM) - Permanent All-Wheel Drive

Transfer Case:

Electronically controlled multi-plate clutch

📐 Dimensions

Exterior

Length:

4787 mm (188.5 in)

Width:

1943 mm (76.5 in)

Height:

1675 mm (66.0 in)

Wheelbase:

2855 mm (112.4 in)

Weights

Curb Weight V6:

Approx. 2045 kg (4509 lbs)

Curb Weight V8:

Approx. 2150 kg (4740 lbs)

Curb Weight Turbo V8:

Approx. 2245 kg (4950 lbs)

Cargo

Cargo Volume Seats Up:

Approx. 540 liters (19.1 cu ft)

Cargo Volume Seats Down:

Approx. 1510 liters (53.3 cu ft)

🛡️ Safety Features

Ratings

NHTSA Frontal Impact Driver:

Good (highest rating)

NHTSA Frontal Impact Passenger:

Good (highest rating)

IIHS Front Offset Crash Test:

Good (highest rating)

Active Features

Standard Anti-lock Braking System (ABS)

Traction Control:

Standard Porsche Stability Management (PSM), Traction Control

Descending Control:

Hill Descent Control (HDC)

Passive Features

Airbags:

Front airbags, front side airbags, optional full-length side curtain airbags.

Seatbelts:

Three-point seatbelts with pre-tensioners and force limiters.

Rollover Protection:

Integrated roll-over protection system.

💡 Technology Features

Infotainment

Infotainment System:

Porsche Communication Management (PCM) with GPS navigation, CD player, optional Bose or Burmester sound systems.

Driver Assistance

Driver Assistance Features:

Optional adaptive cruise control (Cruise Control Plus), parking assist sensors.

Connectivity

Connectivity Options:

Optional Bluetooth hands-free phone interface, optional SiriusXM satellite radio.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically 10,000 miles or 1 year, whichever comes first (refer to manual for specific engine/oil type).

Air Filter Replacement:

Every 20,000 - 40,000 miles or as needed based on driving conditions.

Cabin Filter Replacement:

Every 15,000 - 20,000 miles or annually.

Spark Plug Replacement V6:

Approx. 60,000 miles (refer to manual for specific plug type).

Spark Plug Replacement V8 Turbo:

Approx. 30,000 - 60,000 miles (refer to manual for specific plug type, often one step colder for turbo).

Fluid Specifications

Engine Oil Specification:

Porsche A40 or approved equivalent (e.g., Mobil 1 0W-40, 5W-40).

Coolant Specification:

Porsche G12/G12+ or equivalent (typically silicate-free, ethylene glycol based).

Transmission Fluid Specification:

Porsche ATF (e.g., 000 043 205 28) or equivalent for Tiptronic transmission.

Brake Fluid Specification:

DOT 4 or DOT 5.1 (refer to manual).

Known Issues

Common Problems:

Coolant expansion tank leaks, intermediate shaft (IMS) bearing wear (less prevalent on V8s than 911s, but still a concern), valve cover gasket leaks, ignition coil failures, air suspension compressor failure.

Maintenance Focus:

Regular fluid changes, inspection of cooling system, proper maintenance of air suspension components.

📚 Vehicle History

Brand Heritage

Porsche Legacy:

Founded in 1931, renowned for sports car engineering, motorsport success, and innovative technology.

Model Evolution

Cayenne Introduction:

First generation (E1) launched in 2002 as Porsche's first SUV.

2004 Updates:

Refinement of existing E1 platform, introduction of new engine options and features.

Production

Manufacturing Location:

Leipzig, Germany

Production Years E1:

2002-2006

🏆 Awards & Recognition

Recognitions

Awards Received:

Named to Car and Driver's 10Best Trucks list multiple times for its segment.

Segment Performance:

Praised for blending SUV practicality with Porsche's renowned sports car driving dynamics.