🏷️ Basic Information

Make:

Ford

Model:

F-150

Generation:

12th Generation

Production Years Covered:

2004, 2005, 2006, 2007, 2008

Platform:

P242

👋 Introduction

Segment:

Full-size Pickup Truck

Reputation:

Known for its robust build, capability, and versatility in work and personal use.

Competitors:

Chevrolet Silverado, Ram 1500, Toyota Tundra, GMC Sierra.

Engine Options:

Range of powerful V8 engines and a capable V6 option.

Towing Hauling:

Class-leading towing and payload capacities.

Durability:

Renowned for its toughness and longevity.

Customization:

Wide variety of trim levels, cab configurations, and bed lengths.

📋 Manual Details

Systems Covered:

Engine Mechanical, Engine Fuel & Emission Control, Transmission (Automatic & Manual), Driveline, Suspension, Steering, Brakes (ABS/Non-ABS), Wheels & Tires, Body & Frame, HVAC, Electrical System, Powertrain Control Module (PCM), Body Control Module (BCM), Restraints (Airbag), Lighting, Audio Systems, Navigation Systems, Diagnostic Procedures, Troubleshooting Guides, Wiring Diagrams, Torque Specifications, Lubrication and Maintenance, Cooling System, Starting System, Charging System, Ignition System, Exhaust System, Fuel Tank & Lines, Transfer Case (4WD models), Drive Shafts, Axles, Front Axle, Rear Axle, Wheel Bearings, Power Steering, Steering Column, Power Rack and Pinion, Disc Brakes, Drum Brakes, Parking Brake, Anti-lock Brake System (ABS), Traction Control System (TCS), Electronic Stability Control (ESC - if equipped), Body Panels, Doors, Hood, Tailgate, Bumpers, Interior Trim, Seats, Restraint Systems, Climate Control, Interior Lighting, Exterior Lighting, Battery, Alternator, Starter Motor, Fuses and Relays, Engine Control Unit (ECU), Powertrain Control Module (PCM), Body Control Module (BCM), Instrument Cluster, Audio Unit, Navigation Unit, Power Windows, Power Locks, Wiper System, Horn, Airbag System, Seatbelt Pretensioners, Diagnostic Trouble Codes (DTCs), Software Updates, Component Location Charts, Exploded Views, Tightening Torques, Fluid Types and Capacities

Procedures Included:

Routine Maintenance, Scheduled Maintenance, Engine Tune-up, Oil Change, Filter Replacement, Spark Plug Replacement, Coolant Flush, Brake Service (Pad/Rotor Replacement, Fluid Flush), Suspension Component Replacement (Shocks, Struts, Ball Joints, Tie Rods), Steering Component Repair, Driveline Component Service, Transmission Service (Fluid/Filter Change, Rebuild Procedures), Electrical System Diagnosis, Wiring Harness Repair, Body Panel Alignment and Repair, HVAC System Diagnosis and Repair, Lighting System Repair, Battery Testing and Replacement, Starter and Alternator Testing, Fuel System Cleaning and Diagnosis, Emission Control System Diagnosis, ABS/TCS/ESC System Diagnosis, Diagnostic Trouble Code (DTC) Retrieval and Interpretation, Component Testing and Replacement, Torque Specifications for all fasteners, Troubleshooting for common drivability issues, Overhaul and rebuild procedures for major components.

Total Pages:

Approximately 2,000+

Type:

Factory Workshop Service and Repair Manual

Language:

English

Format:

Digital (PDF)

📖 Manual Coverage

Powertrain:

Comprehensive coverage of all engine variants, automatic and manual transmissions, driveline components including transfer case and axles.

Chassis:

In-depth coverage of suspension, steering systems, brake systems (including ABS, TCS, ESC), wheels, and tires.

Electrical:

Detailed wiring diagrams, component testing, diagnostic procedures for all electrical systems including PCM, BCM, lighting, audio, and power accessories.

Body:

Coverage for interior and exterior body panels, doors, hood, tailgate, bumpers, glass, and trim components.

HVAC:

Complete diagnosis and repair procedures for the heating, ventilation, and air conditioning system.

Safety Restraint:

Detailed information on airbag systems, seatbelt pretensioners, and associated sensors and modules.

Diagnostics:

Extensive diagnostic flowcharts, symptom-based troubleshooting, and DTC code explanations.

Repair:

Step-by-step repair procedures for all major and minor components, including rebuilds.

Maintenance:

Detailed routine and scheduled maintenance tasks, fluid specifications, and service intervals.

Component Replacement:

Clear instructions for removing, installing, and adjusting all vehicle components.

Technical Specifications:

Inclusion of all necessary torque values, clearances, fluid capacities, and electrical specifications.

Depth:

Factory-level diagnostic and repair procedures, suitable for professional technicians and experienced DIYers.

Scope:

Covers everything from basic fluid changes and filter replacements to complete engine and transmission overhauls.

Detail Level:

Includes detailed explanations of system operation, component function, and diagnostic logic.

📊 Manual Specifications

Type:

PDF

Searchability:

Searchable text for quick information retrieval.

Resolution:

High-resolution images and diagrams for clarity.

Accessibility:

Viewable on computers, tablets, and smartphones.

Quality:

N/A (Digital Format)

Type:

N/A (Digital Format)

Type:

N/A (Digital Format)

⚙️ Engine Specifications

Engine 1:

4.6L Triton V8

Engine 1 Power:

232 hp @ 4,500 rpm

Engine 1 Torque:

291 lb-ft @ 3,500 rpm

Engine 2:

5.4L Triton V8 (3-valve)

Engine 2 Power:

300 hp @ 5,000 rpm

Engine 2 Torque:

365 lb-ft @ 3,750 rpm

Engine 3:

4.6L Triton V8 (3-valve - later models)

Engine 3 Power:

248 hp @ 4,750 rpm

Engine 3 Torque:

294 lb-ft @ 4,000 rpm

Engine 4:

5.4L Triton V8 (3-valve - Supercharged - SVT Raptor, Shelby)

Engine 4 Power:

500 hp @ 5,000 rpm (Shelby) / 310 hp @ 5,000 rpm (Raptor)

Engine 4 Torque:

500 lb-ft @ 3,250 rpm (Shelby) / 365 lb-ft @ 3,000 rpm (Raptor)

Engine 5:

4.2L Essex V6 (early models)

Engine 5 Power:

202 hp @ 4,800 rpm

Engine 5 Torque:

260 lb-ft @ 3,500 rpm

Type:

Electronic Fuel Injection (EFI)

Fuel Type:

Unleaded Gasoline

Displacement Range:

4.2L to 5.4L

🔧 Transmission

Transmission 1:

4-Speed Automatic (4R70E/4R75E)

Transmission 2:

5-Speed Manual (M5OD-R1HD)

Transmission 3:

6-Speed Automatic (6R80)

Transfer Case 4Wd:

Electronic Shift-On-The-Fly (ESOF) or Manual Transfer Case depending on configuration.

📐 Dimensions

Wheelbase Range:

126.0 inches to 157.2 inches

Length Range:

212.1 inches to 252.4 inches

Width Range:

79.9 inches

Height Range:

73.1 inches to 76.6 inches

Bed Lengths:

5.5 ft (Short), 6.5 ft (Standard), 8.0 ft (Long)

Curb Weight Range:

4,620 lbs to 5,565 lbs

Gross Vehicle Weight Rating Range:

6,600 lbs to 8,200 lbs

🛡️ Safety Features

NHTSA Front Driver:

5-Star (2004-2008)

NHTSA Front Passenger:

5-Star (2004-2008)

NHTSA Side Driver:

5-Star (2004-2008)

NHTSA Side Rear Passenger:

5-Star (2004-2008)

IIHS Front Small Overlap:

Good (for models equipped with certain enhancements and tested in later years)

ABS:

Standard Anti-lock Braking System (ABS)

TCS:

Traction Control System (TCS) available

Esc:

Electronic Stability Control (ESC) available on some models

Airbags:

Frontal airbags, available side-curtain airbags and front-seat side airbags.

Seatbelts:

Three-point front and rear seatbelts, pretensioners.

💡 Technology Features

Audio Systems:

Various options including AM/FM, CD player, MP3 compatibility, SiriusXM Satellite Radio. Premium systems may include branded audio (e.g., Sony).

Navigation:

Optional factory navigation system available on higher trim levels.

Display:

Central dashboard display for audio, climate, and optional navigation.

Cruise Control:

Standard cruise control.

Parking Assist:

Optional rear parking sensors available.

Voice Control:

Optional SYNC voice-activated communications and entertainment system (introduced later in the generation).

Bluetooth:

Optional Bluetooth connectivity for hands-free calling.

🔧 Maintenance

Oil Change:

Every 5,000 miles or 6 months (conventional oil), or 7,500 miles or 6 months (synthetic oil), under normal driving conditions.

Engine Air Filter:

Inspect every 15,000 miles, replace as needed or every 30,000 miles.

Cabin Air Filter:

Replace every 15,000 to 30,000 miles depending on conditions.

Spark Plugs:

4.6L 2V: 100,000 miles. 5.4L 3V: 100,000 miles (use specific Ford plugs).

Transmission Fluid Change:

Inspect every 30,000 miles, change fluid and filter every 60,000 to 100,000 miles depending on usage.

Coolant Flush:

First flush at 100,000 miles, then every 50,000 miles thereafter (Ford Gold or equivalent).

Engine Oil Type:

SAE 5W-20 (API Certified, ILSAC GF-4).

Engine Oil Capacity:

Approx. 6 quarts (5.4L 3V) / Approx. 7 quarts (4.6L 2V).

Transmission Fluid Type:

Mercon V (for 4R70E/4R75E and 6R80).

Coolant Type:

Motorcraft Premium Engine Coolant (Ford Gold Color) or equivalent.

Power Steering Fluid:

Mercon V or equivalent.

Brake Fluid:

DOT 3.

Spark Plug Fouling:

Especially on early 5.4L 3V engines, the spark plugs can break upon removal, requiring specialized extraction tools.

Cam Phaser/Timing Chain:

Issues with cam phasers and timing chain wear can cause knocking or rattling noises, particularly on the 5.4L 3V.

Throttle Body Issues:

Electronic throttle body problems can lead to rough idling or stalling.

Rear Main Seal Leaks:

Occasional leaks from the rear main crankshaft seal.

ABS/Brake System:

Wheel speed sensor failures can illuminate ABS and Traction Control lights.

📚 Vehicle History

Ford Truck Lineage:

The F-Series has been a dominant force in the pickup truck market for decades, consistently leading sales in North America.

Generation Introduction:

The 12th generation F-150 was introduced for the 2004 model year, representing a significant redesign from the previous generation.

Key Updates During Generation:

Refreshes included updated styling, improved interior amenities, and powertrain enhancements, particularly the introduction of the 3-valve 5.4L Triton V8.

Manufacturing Locations:

Ford's North American assembly plants, including Dearborn Truck Plant (Michigan) and Kansas City Assembly Plant (Missouri).

Sales Figures Trend:

Consistently one of the best-selling vehicles in North America throughout its production run.

🏆 Awards & Recognition

Motor Trend Truck Of The Year:

Ford F-150 was named MotorTrend's Truck of the Year for 2004 and 2009 (for the following generation, but recognizing the lineage).

Car And Driver:

Frequently listed on Car and Driver's '10Best' lists for trucks in various years.

Consumer Reports:

Generally received good ratings for predicted reliability, though specific issues were noted and addressed by Ford.