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2004 Toyota Sienna Service & Repair Manual Software

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The 2004 Sienna, part of the second generation (XV20) model line, is a well-regarded minivan known for its reliability and family-friendly features. Built in Georgetown, Kentucky, this model offers a...
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2004 Toyota Sienna Service & Repair Manual Software2004 Toyota Sienna Service & Repair Manual Software2004 Toyota Sienna Service & Repair Manual Software2004 Toyota Sienna Service & Repair Manual Software
The 2004 Sienna, part of the second generation (XV20) model line, is a well-regarded minivan known for its reliability and family-friendly features. Built in Georgetown, Kentucky, this model offers a robust 3.3L DOHC V6 engine, delivering approximately 230 horsepower and 242 lb-ft of torque, paired with a 4-speed automatic transmission. Its spacious interior, combined with a strong reputation for quality and durability, made it a popular choice for transportation. The Sienna also received positive accolades, including Best Buy awards, underscoring its value and practicality in the minivan segment. This comprehensive service and repair manual provides detailed guidance for maintaining and repairing the 2004 Sienna. It covers all major vehicle systems, including engine mechanicals, engine management, transmission, drivetrain, suspension, steering, brakes, electrical systems, HVAC, and body components. The manual includes routine maintenance procedures, diagnostic steps, troubleshooting guides for common issues, and detailed repair instructions for component replacement and overhauls. Technical specifications, torque values, fluid capacities, and electrical wiring diagrams are also provided to ensure accurate and efficient service.
🏷️ Basic Information
Identification
Make:
Toyota
Model:
Sienna
Year:
2004
Codes
Chassis Code:
XV20
Generation
Generation:
Second Generation (XV20)
👋 Introduction
Market Position
Target Audience:
DIY enthusiasts, independent repair shops, and Toyota Sienna owners seeking to perform their own maintenance and repairs.
Competitive Analysis
Advantage:
Provides licensed, factory-derived information for greater accuracy and completeness compared to generic or unofficial guides. Offers convenience of digital access.
Key Features
Features:
Licensed OE data, instant online access, compatibility with multiple devices, comprehensive coverage of all major vehicle systems.
📋 Manual Details
Coverage Areas
Manual Type:
Service & Repair Manual Software
Format:
PDF Download (Accessible via Web Browser)
Language:
English
Access Duration:
1 Year (Renewable)
Licensing:
Officially Licensed, OE Derived Information
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine overhaul, cylinder head, block, pistons, crankshaft, camshafts, timing system, lubrication system, cooling system.
Engine Management:
Fuel injection system, ignition system, emission control system, diagnostics, ECM/PCM troubleshooting.
Transmission Automatic:
Automatic transmission overhaul, valve body, torque converter, hydraulic control, shift solenoids, diagnostics.
Drivetrain:
Front-wheel drive, front axle, differential, CV joints, driveshafts.
Suspension:
Front and rear suspension, struts, shock absorbers, control arms, ball joints, bushings, wheel bearings.
Steering:
Power steering system, steering rack, steering column, tie rods, power steering pump.
Brakes:
Front and rear brakes, brake calipers, brake pads, brake rotors, brake lines, master cylinder, ABS system, parking brake.
Electrical System:
Battery, charging system (alternator), starting system (starter), fuses, relays, wiring diagrams, lighting.
HVAC:
Heating, ventilation, and air conditioning system components, compressor, condenser, evaporator, blower motor, refrigerant.
Body Interior:
Interior trim, seats, door panels, dashboard, console, body panels, glass, door mechanisms.
Body Exterior:
Exterior body panels, bumpers, doors, hood, tailgate, mirrors, seals.
Chassis Electrical:
Power windows, power locks, power mirrors, sunroof, instrument cluster, warning lights, cruise control.
Procedures Included
Maintenance:
Routine inspections, fluid changes (oil, coolant, brake fluid, transmission fluid, power steering fluid), filter replacements, spark plug replacement, belt replacement.
Diagnostics:
On-board diagnostics (OBD-II), troubleshooting common symptoms, diagnostic trouble codes (DTCs), electrical system testing.
Repair:
Component replacement, sub-assembly repairs, engine rebuilds, transmission repairs, brake system repairs, suspension component replacement, steering system repairs.
Troubleshooting:
Step-by-step diagnostic procedures for various system malfunctions, symptom-based troubleshooting guides.
Wiring Diagrams:
Detailed electrical wiring diagrams for all vehicle systems.
Specifications:
Torque specifications for bolts and fasteners, fluid capacities, part numbers, clearances.
Technical Depth
Depth:
Comprehensive, covering from basic maintenance to full engine and transmission overhauls. Advanced diagnostic procedures and detailed component-level repair instructions.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text for quick information retrieval.
Print Quality
Resolution:
High resolution, suitable for printing specific pages.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code:
1MZ-FE
Engine Type:
3.3L DOHC V6
Displacement:
3300 cc (3.3 Liters)
Performance
Horsepower:
Approximately 230 hp @ 5600 rpm
Torque:
Approximately 242 lb-ft @ 3600 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with Sequential Port Injection
Fuel Type:
Unleaded gasoline, 87 octane (minimum)
🔧 Transmission
Standard
Transmission Type:
4-Speed Automatic Electronically Controlled Transmission with Overdrive
Optional
Optional Transmission:
N/A for 2004 model year Sienna
Features
Transmission Fluid Type:
Toyota ATF WS (World Standard) or equivalent
Transmission Fluid Capacity:
Approximately 7.6 US quarts (7.2 Liters) for complete fill, 3.7 US quarts (3.5 Liters) for drain and refill.
📐 Dimensions
Exterior
Length:
200.0 inches
Width:
77.4 inches
Height:
69.1 inches
Wheelbase:
116.5 inches
Weights
Curb Weight:
Approximately 4,200 - 4,400 lbs (depending on configuration)
🛡️ Safety Features
Ratings
NHTSA Front Driver Impact:
5 Stars
NHTSA Front Passenger Impact:
5 Stars
NHTSA Side Driver Impact:
4 Stars
NHTSA Side Rear Passenger Impact:
4 Stars
IIHS Front Offset Crash Rating:
Good
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Optional Traction Control System (TRAC)
Stability Control:
Optional Vehicle Stability Control (VSC)
Passive Features
Airbags:
Standard front dual-stage airbags, optional front side airbags and side curtain airbags.
💡 Technology Features
Infotainment
Audio System:
Standard AM/FM/CD player with 6 speakers. Optional premium JBL audio system, rear-seat entertainment system (RSE).
Driver Assistance
Cruise Control:
Standard Cruise Control
Connectivity
Connectivity Options:
Limited by the era, primarily focused on audio input (e.g., CD changer).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 miles or 6 months, whichever comes first (under normal driving conditions).
Engine Coolant Change:
Initial change at 100,000 miles, then every 50,000 miles thereafter.
Transmission Fluid Change:
Recommended every 60,000 miles (check owner's manual for specific conditions).
Spark Plug Replacement:
Iridium spark plugs typically recommended for 100,000-120,000 miles.
Fluid Specifications
Engine Oil Type:
SAE 5W-30, API Certified (API SN or higher recommended)
Engine Oil Capacity:
Approximately 6.4 US quarts (6.1 Liters) with filter.
Coolant Type:
Toyota Super Long Life Coolant (SLLC) or equivalent (pink color)
Brake Fluid Type:
SAE J1703 or FMVSS No. 116 DOT 3
Known Issues
Common Complaints:
While generally reliable, common issues reported can include occasional transmission problems (e.g., rough shifting), power door actuator failures, and suspension wear (e.g., struts, bushings) due to vehicle weight and usage.
📚 Vehicle History
Brand Heritage
Brand Reputation:
Toyota is globally recognized for its reliability, durability, and quality, particularly in its family-oriented vehicles.
Model Evolution
Generation Details:
The 2004 Sienna represents the second generation (XV20) of Toyota's popular minivan, introduced for the 2004 model year. It featured a more powerful engine, updated styling, and improved interior features compared to the first generation.
Production
Manufacturing Location:
Georgetown, Kentucky, USA (Toyota Motor Manufacturing, Kentucky, Inc.)
🏆 Awards & Recognition
Recognitions
Award Type:
Consumer Guide Automotive Best Buy (Minivan category, various years including potentially around 2004 models).
Award Description:
Toyota Sienna consistently received praise for its blend of passenger comfort, utility, and reliability in automotive reviews during this period.
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