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2004 Volvo C70 Service & Repair Manual Software
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🏷️ Basic Information Identification Make: Volvo Model: C70 Year: 2004 Codes Chassis Code: M58 (Manual), AW55-50/51SN (Automatic) Engine Code Prefix: B52 👋 Introduction Market Position Segment: Premium Compact/Mid-size Convertible Key...
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🏷️ Basic Information
Identification
Make:
Volvo
Model:
C70
Year:
2004
Codes
Chassis Code:
M58 (Manual), AW55-50/51SN (Automatic)
Engine Code Prefix:
B52
👋 Introduction
Market Position
Segment:
Premium Compact/Mid-size Convertible
Key Selling Points:
Safety, Scandinavian design, turbocharged performance, comfortable ride, luxury appointments.
Competitive Analysis
Competitors:
BMW 3 Series Convertible, Audi A4 Convertible, Mercedes-Benz CLK Convertible, Saab 9-3 Convertible, Chrysler Sebring Convertible.
Key Features
Dv Convertible Roof:
Fully automatic, retractable hardtop or fabric roof (depending on specific configuration).
Dv Safety Focus:
Reinforced A-pillars, roll-over protection system (ROPS), advanced airbag system.
📋 Manual Details
Coverage Areas
Primary Coverage:
2004 Volvo C70
Engine Variants Covered:
2.4L Turbocharged I5 (B5254T2), 2.3L Turbocharged I5 (B5234T3)
Transmission Variants Covered:
5-Speed Manual, 5-Speed Automatic
Body Styles Covered:
Convertible
Page Count
Estimated Pages:
Approximately 2500+ pages (digital)
Manual Type
Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
Software (CD-ROM/Digital Download)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine removal/installation, cylinder head, pistons, crankshaft, lubrication system, cooling system, timing belt/chain, complete rebuild procedures
Engine Performance:
Fuel injection system, ignition system, emissions control, turbocharger system, diagnostics and testing
Transmission Mechanical:
Manual transmission: clutch, gearbox, driveshafts. Automatic transmission: valve body, torque converter, internal components, fluid service
Transmission Control:
Electronic control unit (ECU) diagnostics for automatic transmission, shift solenoids, sensors
Braking System:
Front and rear brake systems, ABS, EBD, brake fluid service, component replacement (pads, rotors, calipers)
Steering Suspension:
Power steering system, steering rack, tie rods, ball joints, strut assembly, shock absorbers, springs, bushings, alignment specifications
Electrical System:
Battery, alternator, starter motor, wiring diagrams, fuses, relays, lighting systems, power windows, power seats, central locking
HVAC System:
Air conditioning (compressor, condenser, evaporator), heating system, climate control, cabin air filter replacement
Body Interior:
Door panels, dashboard removal, seat removal, convertible top mechanism, interior trim
Body Exterior:
Bumpers, fenders, hood, trunk lid, doors, convertible top operation and repair, body panel alignment
Safety Systems:
Airbags, seatbelt pre-tensioners, ABS, TRACS (Traction Control), STC (Stability and Traction Control), SRS system diagnostics
Procedures Included
Maintenance Procedures:
Oil changes, filter replacements, spark plug replacement, coolant flushes, brake fluid changes, transmission fluid service, belt inspections
Diagnostic Procedures:
Troubleshooting guides for common symptoms, DTC (Diagnostic Trouble Code) lookup and interpretation, component testing
Repair Procedures:
Step-by-step instructions for component replacement, system repair, engine overhaul, transmission rebuild
Wiring Diagrams:
Detailed electrical schematics for all vehicle systems, including engine management, lighting, comfort features, and safety systems
Technical Depth
Depth:
Comprehensive: Covers everything from basic fluid checks and filter changes to full engine and transmission rebuilds, including detailed diagnostic procedures and specifications.
📊 Manual Specifications
File Format
File Type:
Proprietary software, typically executable or accessible via a specific program.
Searchability:
Typically offers full-text search capabilities for quick access to information.
Print Quality
Print Option:
Printable pages available within the software interface.
Binding Type
Binding:
N/A (Software)
Paper Type
Paper Quality:
N/A (Software)
⚙️ Engine Specifications
Primary Engine
Engine Code 1:
B5254T2
Configuration 1:
2.5 Liter (2521 cc) Inline 5-Cylinder, DOHC, 20 Valves, Turbocharged
Bore X Stroke 1:
93.2 mm x 73.7 mm
Compression Ratio 1:
8.5:1
Horsepower 1:
193 hp @ 5000 RPM
Torque 1:
210 lb-ft @ 1800 RPM
Secondary Engine
Engine Code 2:
B5234T3
Configuration 2:
2.3 Liter (2319 cc) Inline 5-Cylinder, DOHC, 20 Valves, Turbocharged
Bore X Stroke 2:
82.7 mm x 90.0 mm
Compression Ratio 2:
8.5:1
Horsepower 2:
242 hp @ 5200 RPM
Torque 2:
243 lb-ft @ 2700 RPM
Fuel System
Fuel Delivery:
Electronic Fuel Injection (MPI)
Fuel Type:
Premium Unleaded Gasoline (91 Octane or higher recommended)
Turbocharger
Turbocharger Details:
Garrett or Mitsubishi turbocharger with intercooler
🔧 Transmission
Standard
Transmission Type Standard:
5-Speed Manual (M58)
Optional
Transmission Type Optional:
5-Speed Geartronic Automatic (AW55-50SN/AW55-51SN)
Features
Geartronic Functionality:
Driver-selectable manual shifting mode
Fluid Specifications
Manual Transmission Fluid:
Volvo Recommended Synthetic Manual Gear Oil (refer to specific manual for part number and viscosity)
Automatic Transmission Fluid:
JWS 3309 (Type T-IV) compatible ATF
📐 Dimensions
Exterior
Length:
176.4 inches (4480 mm)
Width:
70.7 inches (1795 mm)
Height:
54.6 inches (1387 mm)
Wheelbase:
100.4 inches (2550 mm)
Front Track:
60.1 inches (1526 mm)
Rear Track:
59.1 inches (1501 mm)
Interior
Front Headroom:
Approx. 38.5 inches (978 mm)
Rear Headroom:
Approx. 35.0 inches (889 mm)
Front Legroom:
Approx. 42.1 inches (1069 mm)
Rear Legroom:
Approx. 30.1 inches (765 mm)
Cargo
Trunk Volume Top Up:
Approx. 13.0 cu ft (368 L)
Trunk Volume Top Down:
Approx. 7.7 cu ft (218 L)
Weights
Curb Weight Manual:
Approx. 3500 lbs (1588 kg)
Curb Weight Automatic:
Approx. 3600 lbs (1633 kg)
Gross Vehicle Weight Rating:
Approx. 4500 lbs (2041 kg)
Wheels Tires
Wheelbase Bolt Pattern:
5x108 mm
Standard Tire Size:
205/55R16, 215/55R16, or 225/45R17 (depending on trim/options)
Optional Wheel Size:
17-inch or 18-inch alloy wheels
🛡️ Safety Features
Ratings
NHTSA Front Impact:
5-Star (driver and passenger)
IIHS Side Impact:
Good (for convertibles tested during that period)
Active Features
ABS:
Standard Anti-lock Braking System
Traction Control:
Standard TRACS (Traction Control System)
Stability Control:
Optional STC (Stability and Traction Control) on some models.
Brake Assist:
Standard
Passive Features
Airbags:
Frontal airbags (driver and passenger), Side airbags (front seats), Whiplash Protection System (WHIPS) for front seats.
Convertible Protection:
Reinforced windshield frame, Integrated Roll-Over Protection System (ROPS) with pop-up roll bars.
Seatbelts:
Pyrotechnic pretensioners for front seats, 3-point seatbelts for all seating positions.
💡 Technology Features
Infotainment
Audio System:
Premium sound systems, often with CD player, radio, and optional premium brands like Dynaudio or Harman Kardon.
Climate Control:
Automatic climate control with cabin air filtration.
Instrument Cluster:
Clear, legible gauges with trip computer.
Driver Assistance
Cruise Control:
Standard electronic cruise control.
Parking Assistance:
Rear parking assist sensors available on some models.
Connectivity
Auxiliary Input:
Typically not standard; aftermarket solutions or early iPod interfaces may exist.
Onboard Diagnostics:
OBD-II compliant system for engine diagnostics.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles (12,000 km) or 12 months, whichever comes first.
Engine Air Filter:
Replace every 30,000 miles (48,000 km) or as needed.
Cabin Air Filter:
Replace annually or every 15,000 miles (24,000 km).
Spark Plugs:
Replace every 60,000 miles (96,000 km) (specific type may vary, consult manual).
Timing Belt:
Replace every 105,000 miles (168,000 km) or 7 years for B5234T3; Consult manual for B5254T2 as it may be a chain-driven engine or have a different interval.
Coolant Flush:
Replace coolant every 30,000 miles (48,000 km) or 2 years.
Fluid Specifications
Engine Oil Specification:
API SJ, SL; ACEA A3/B3; Viscosity: 0W-30 or 5W-40 (fully synthetic recommended for turbocharged engines)
Coolant Specification:
Volvo VCS (Vehicle Coolant Specification) antifreeze, typically a long-life ethylene glycol-based coolant (e.g., Volvo P/N 30771681 or equivalent).
Brake Fluid Specification:
DOT 4
Known Issues
Convertible Top Hydraulics:
Leaking hydraulic lines or pump failure can affect convertible top operation.
Pcv System:
Clogged Positive Crankcase Ventilation (PCV) system can lead to oil leaks, gasket failures, and increased oil consumption.
Igniton Coils:
Early coil-on-plug ignition systems can be prone to failure, causing misfires.
Rear Main Seal:
Oil leaks from the rear main crankshaft seal can occur over time.
ABS Module:
ABS module failures can cause ABS warning lights and loss of ABS functionality.
📚 Vehicle History
Brand Heritage
Volvo Philosophy:
Renowned for safety, durability, and Scandinavian design principles.
Model Evolution
C70 Generation:
First Generation (1997-2005). This 2004 model represents a facelifted version of the original P80 platform convertible.
Platform:
Based on the Volvo 850/S70/V70 platform (P80 platform).
Facelift:
Significant styling updates were made in 2000, affecting the front and rear fascias, headlights, and interior trim, which carried into the 2004 model year.
Production
Manufacturing Location:
Uddevalla, Sweden
Production Years For Model:
1997-2005 (First Generation)
🏆 Awards & Recognition
Recognitions
Safety Awards:
Volvo consistently received high safety ratings from organizations like IIHS and NHTSA for its vehicles, including the C70.
Ratings
Crash Test Performance:
Generally strong crash test performance due to Volvo's inherent focus on safety structures.