Yamaha FZS 1000 2004 Service Repair Manual

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Type: Motorcycle

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Sku: 153345

Tags: 2004 FZS 1000 FZS Models Motorcycle Motorcycles Yamaha

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Description

The FZS 1000 Fazer, produced in 2004, is a versatile sport-touring motorcycle engineered to blend the exhilarating performance of a supersport with the comfort and practicality required for longer journeys. Featuring a potent 998cc liquid-cooled inline-four engine derived from the renowned R1, it delivers approximately 143 horsepower, offering a thrilling riding experience. Its design philosophy emphasizes a balance between speed and rider comfort, with an upright riding position and comprehensive fairing for wind protection. This model is celebrated for its robust engineering, reliability, and its capability to handle both spirited canyon carving and extended touring, making it a favored choice for discerning riders. This comprehensive service repair manual in English provides detailed information essential for the maintenance and repair of the FZS 1000 Fazer. It covers a wide array of systems, including engine mechanicals, fuel injection, transmission, clutch, braking systems, suspension, and electrical components, offering in-depth procedures for both routine servicing and complex repairs. Within its pages, users will find step-by-step instructions, diagnostic charts for troubleshooting, specifications, and guidance on specialized tools. This manual is an indispensable resource for professional technicians and advanced enthusiasts alike, ensuring the longevity and optimal performance of the vehicle through accurate and thorough information.

🏷️ Basic Information

Identification

Make:

Yamaha

Model:

FZS 1000

Year:

Sub Model:

Fazer

Codes

Engine Code:

1RK1 (Typical for this generation, specific code might vary slightly by region)

Chassis Code:

RN06 (General designation for this generation)

👋 Introduction

Market Position

Segment:

Sport-touring motorcycle

Target Audience:

Enthusiasts seeking a powerful, versatile motorcycle for touring and spirited riding.

Competitive Analysis

Key Competitors:

Suzuki GSX1000F Katana, Honda CB1000R (though later), Kawasaki Z1000 (later evolution).

Key Features

Engine Type:

In-line 4-cylinder, liquid-cooled, DOHC, 5 valves per cylinder.

Design Philosophy:

Combination of supersport performance with touring comfort and practicality.

📋 Manual Details

Coverage Areas

Manual Type:

Service Repair Manual

Language:

English

Format:

Coverage Scope:

Comprehensive coverage for professional technicians and advanced DIY users.

Page Count

Estimated Page Count:

400-600 (Typical for comprehensive service manuals of this era)

📖 Manual Coverage

Systems Covered

Engine Systems:

Engine mechanical, lubrication, cooling, fuel injection, ignition, exhaust, engine management (ECU).

Transmission Drivetrain:

Clutch, gearbox, final drive (chain and sprockets), gearshift mechanism.

Chassis Suspension:

Frame, front forks (telescopic, cartridge damping), rear shock absorber (monoshock), swingarm, steering.

Braking System:

Front and rear disc brakes, hydraulic system, brake fluid, caliper service, master cylinders.

Electrical System:

Battery, charging system (alternator, regulator/rectifier), starting system (starter motor, solenoid), lighting (headlight, taillight, turn signals), instrumentation, wiring diagrams, fuses, relays.

Fuel System:

Fuel tank, fuel pump, fuel injectors, throttle body, fuel pressure regulator.

Cooling System:

Radiator, coolant, water pump, thermostat, hoses, fan.

Bodywork Trim:

Fairings, seat, fenders, handlebars, mirrors, fuel tank cover.

Procedures Included

Maintenance Procedures:

Regular servicing, oil changes, filter replacements, spark plug checks/replacement, chain adjustment, brake pad inspection, coolant flush.

Repair Procedures:

Engine disassembly and reassembly, transmission overhaul, clutch replacement, suspension component replacement, brake system repair, electrical component diagnostics and replacement.

Troubleshooting:

Diagnostic charts, symptom-based troubleshooting for engine, electrical, and mechanical issues.

Special Tools:

Listing and usage instructions for specialized tools required for specific repairs.

Technical Depth

Depth Of Information:

Detailed step-by-step repair instructions, torque specifications, clearance measurements, diagnostic codes, electrical schematics.

📊 Manual Specifications

File Format

Digital Format:

PDF (Portable Document Format)

Searchability:

Likely text-searchable, allowing for quick access to specific information.

Print Quality

Digital Quality:

High-resolution scans for clarity of diagrams and text.

Binding Type

Binding Format:

N/A (Digital download)

Paper Type

Paper Format:

N/A (Digital download)

⚙️ Engine Specifications

Primary Engine

Engine Type:

998cc, Liquid-cooled, 4-stroke, DOHC, inline-4

Bore X Stroke:

74 mm x 58 mm

Compression Ratio:

11.4:1

Performance

Claimed Horsepower:

Approximately 143 hp @ 10,000 rpm (at crankshaft)

Claimed Torque:

Approximately 99 Nm (73 lb-ft) @ 7,500 rpm (at crankshaft)

Fuel System

Fuel Delivery:

Fuel Injection with 40mm throttle bodies

Fuel Type:

Unleaded gasoline, minimum 95 RON

Lubrication System

Oil Capacity:

Approx. 3.7 liters with filter change

Cooling System

Cooling Method:

Liquid-cooled

🔧 Transmission

Standard

Transmission Type:

6-speed, constant mesh

Clutch Type:

Wet, multiple-disc, cable-operated

Final Drive:

O-ring sealed chain

Features

Gear Ratios:

Specific gear ratios are detailed within the manual.

📐 Dimensions

Exterior

Overall Length:

Approx. 2,170 mm

Overall Width:

Approx. 740 mm

Overall Height:

Approx. 1,240 mm

Wheelbase:

Approx. 1,445 mm

Weights

Dry Weight:

Approx. 208 kg

Wet Weight:

Approx. 228 kg (fully fueled)

Fuel Tank Capacity:

Approx. 20 liters

🛡️ Safety Features

Ratings

Safety Certification:

CE, DOT (depending on region, primarily designed for European/US markets)

Active Features

Braking System:

Dual 298mm front discs with 4-piston calipers, single 267mm rear disc with 2-piston caliper. Linked braking (some models) may be present.

Passive Features

Lighting:

Multi-reflector headlight, LED taillight.

Ergonomics:

Upright riding position for comfort during long rides.

💡 Technology Features

Infotainment

Instrument Cluster:

Analog tachometer and speedometer, digital odometer, trip meters, fuel gauge, clock, and various warning lights.

Driver Assistance

ABS was optional or not available on all models of this year, check specific vehicle configuration. Manual will cover if equipped.

Connectivity

Diagnostic Interface:

OBD-II compliant (for emissions systems if applicable), but primary diagnostics typically rely on specific Yamaha diagnostic tools and manual procedures.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 5,000-10,000 km or annually, whichever comes first (refer to manual for precise interval).

Filter Replacement Interval:

Concurrent with oil changes, or as per manual recommendations.

Spark Plug Check Interval:

Every 10,000-20,000 km.

Valve Clearance Check:

Every 20,000-40,000 km, crucial for engine performance and longevity.

Fluid Specifications

Engine Oil Type:

API SG, SF or SH, JASO MA, SAE 10W-40 or 20W-50 (specific grade depends on climate, consult manual).

Coolant Type:

Yamaha-specified Yamalube coolant or equivalent ethylene glycol-based antifreeze with corrosion inhibitors.

Brake Fluid Type:

DOT 4 hydraulic brake fluid.

Fork Oil Type:

Yamaha Genuine Fork Oil 10W or equivalent damping fluid.

Known Issues

Regulator Rectifier Failure:

A common issue across many Yamaha models of this era, can lead to battery charging problems. Early diagnosis and replacement with an upgraded unit is recommended.

Cam Chain Tensioner:

Can become noisy with age/mileage. Manual will detail inspection and replacement procedures.

Throttle Control:

Cable wear or maladjustment can lead to inconsistent throttle response.

Exhaust Flange Gaskets:

Can leak with age, leading to exhaust noise and potential performance degradation.

📚 Vehicle History

Brand Heritage

Manufacturer Origin:

Japan

Model Evolution

Predecessor:

Yamaha YZF1000R Thunderace (shared engine architecture).

Design Influence:

Derived from the Yamaha R1 sportbike with a more relaxed ergonomics and touring-oriented fairing.

Production

Production Years:

2001-2005 (for the FZS1000 Fazer model designation).

Manufacturing Locations:

Primarily Japan.

🏆 Awards & Recognition

Recognitions

Industry Perception:

Widely regarded as a comfortable, powerful, and reliable sport-touring motorcycle, offering excellent value for its performance.