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2004 Yamaha V STAR Classic/SILVERADO (650cc) Motorcycle Service Repair Manual

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🏷️ Basic Information Identification Make: Yamaha Model: V STAR 650 Classic / Silverado Year: 2004 Product Type: Service Repair Manual Codes Engine Code: VM10 👋 Introduction Market Position Segment: Cruiser...
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Type: Motorcycle
Vendor:
Sku: 559606
2004 Yamaha V STAR Classic/SILVERADO (650cc) Motorcycle Service Repair Manual
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
V STAR 650 Classic / Silverado
Year:
2004
Product Type:
Service Repair Manual
Codes
Engine Code:
VM10
👋 Introduction
Market Position
Segment:
Cruiser Motorcycle
Target Audience:
Yamaha V STAR 650 Classic and Silverado owners, independent motorcycle repair shops
Competitive Analysis
Competitors:
Honda Shadow series, Kawasaki Vulcan series, Suzuki Boulevard series
Key Features
Vehicle Appeal:
Classic styling, V-twin engine, rider comfort, reliable shaft drive
Manual Value Proposition:
Provides dealership-level repair and maintenance information, enabling DIY repairs and informed servicing
📋 Manual Details
Coverage Areas
Models Covered:
2004 Yamaha V STAR 650 Classic (XVS650A), 2004 Yamaha V STAR 650 Silverado (XVS650AT)
Page Count
Total Pages:
Approximately 400-500 pages (typical for this type of manual)
Manual Type
Type:
Factory Service Manual / Workshop Manual
Language
Language:
English
Format
Format:
Print
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Top-end overhaul, bottom-end assembly, piston/ring replacement, valve adjustment, timing chain inspection/replacement
Fuel System:
Carburetor disassembly, cleaning, adjustment, fuel pump operation, fuel tank inspection
Ignition System:
Ignition coil testing, spark plug specifications, CDI unit function, timing advance
Transmission Drivetrain:
Clutch operation and adjustment, gear shifting mechanism, final drive (shaft drive) inspection and maintenance
Electrical System:
Wiring diagrams, lighting system troubleshooting, starter motor, battery charging system (alternator/stator), fuse box layout
Brakes:
Hydraulic brake system inspection, brake pad replacement, brake fluid bleeding, caliper service
Suspension:
Front fork service (oil changes, seal replacement), rear shock absorber adjustment and replacement
Cooling System:
Air-cooled engine: cooling fin cleaning, oil cooler inspection (if applicable to specific sub-models)
Chassis Frame:
Frame inspection, steering head bearing service, swingarm inspection
Bodywork Trim:
Fender removal/installation, fuel tank removal/installation, seat servicing
Procedures Included
Maintenance:
Scheduled maintenance tasks, lubrication points, fluid level checks, filter replacements
Troubleshooting:
Diagnostic charts for common symptoms and their causes, electrical troubleshooting guides
Repair Overhaul:
Step-by-step instructions for component disassembly, repair, and reassembly
Specifications Settings:
Torque specifications for all fasteners, valve clearances, ignition timing, carburetor settings, fluid capacities
Technical Depth
Depth:
Comprehensive, from basic rider maintenance to complete engine and transmission rebuilds
Diagnostic Capability:
Detailed diagnostic procedures for electrical and mechanical faults
Rebuild Procedures:
Complete engine, transmission, carburetor, and suspension rebuild instructions
📊 Manual Specifications
File Format
Digital Format:
N/A (Print format specified)
Print Quality
Print Quality:
High-quality, dealership-standard print
Binding Type
Binding:
Professional binding (e.g., spiral-bound or perfect-bound) for lay-flat use
Paper Type
Paper Quality:
Durable, coated paper resistant to shop fluids
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, 4-stroke, SOHC, V-twin
Displacement:
649 cc (39.6 cubic inches)
Bore X Stroke:
74.0 mm x 75.0 mm
Compression Ratio:
9.0:1
Valve Configuration:
SOHC, 2 valves per cylinder
Performance
Horsepower:
Approximately 42 HP @ 6,000 RPM (claimed)
Torque:
Approximately 37.6 lb-ft @ 3,000 RPM (claimed)
Fuel System
Carburetion:
Dual Mikuni 37mm constant velocity carburetors
Fuel Tank Capacity:
4.1 gallons (15.5 Liters)
🔧 Transmission
Standard
Transmission Type:
5-speed constant mesh
Clutch Type:
Wet, multi-plate
Features
Drive Type:
Shaft Drive
Final Drive Ratio:
1:2.133 (48/22)
📐 Dimensions
Exterior
Length:
96.1 inches (2440 mm)
Width:
37.4 inches (950 mm)
Height:
47.2 inches (1199 mm)
Wheelbase:
64.5 inches (1638 mm)
Weights
Dry Weight:
Approximately 463 lbs (210 kg) - Classic; 478 lbs (217 kg) - Silverado
Gvwr:
Not typically specified for motorcycles, but payload capacity is implied by chassis design
🛡️ Safety Features
Ratings
Safety Standards:
Meets all applicable EPA, DOT, and CARB regulations for motorcycles
Active Features
Braking System:
Front: Hydraulic disc; Rear: Drum brake (standard on Classic); Rear: Hydraulic disc (Silverado)
Lighting:
Halogen headlight, LED taillight/brake light, incandescent turn signals
Passive Features
Frame Construction:
Steel double-cradle frame
💡 Technology Features
Infotainment
Audio System:
N/A (No factory integrated audio system)
Driver Assistance
ABS:
Not available on standard Classic model; may be available on some Silverado variants (check specific VIN).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000 miles or 6 months, whichever comes first
Air Filter Cleaning Replacement:
Inspect every 3,000 miles, clean/replace as needed
Valve Adjustment Interval:
Every 15,000 miles or as needed based on engine noise
Spark Plug Replacement:
Every 15,000 miles or as needed
Final Drive Oil Change:
Every 10,000 miles or annually
Fluid Specifications
Engine Oil Type:
Yamalube 4 (or equivalent) SAE 20W-40 API SG or higher
Engine Oil Capacity:
3.2 liters (3.4 US qt) with oil filter change
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid
Final Drive Oil Type:
Yamalube Gear Oil API GL-4 SAE 80W-90
Known Issues
Common Wear Items:
Clutch plates, drive shaft U-joint (if applicable, though typically robust on this model), fork seals, brake pads
Carburetor Performance:
Some units may experience hesitation or slight tuning issues with age, often related to vacuum leaks or carb cleanliness.
Electrical Connections:
Corrosion on electrical connectors can lead to intermittent issues; regular inspection and dielectric grease application recommended.
📚 Vehicle History
Brand Heritage
Yamaha Motorcycle Division:
Yamaha Motor Corporation, established in 1955, has a long history of producing high-quality motorcycles across various segments.
Model Evolution
V Star Lineage:
The V STAR line, particularly the 650cc models, debuted in the mid-1990s and has been a popular choice for its blend of retro styling and modern reliability. The 2004 model represents a mature iteration of this platform.
Production
Manufacturing Location:
Primarily manufactured in Japan by Yamaha Motor Corporation.
🏆 Awards & Recognition
Recognitions
Industry Reputation:
Consistently praised for its reliable V-twin engine, comfortable cruiser ergonomics, and timeless styling.
Ratings
Consumer Reviews:
Generally high customer satisfaction ratings for build quality and performance within its class.
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