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BMW M5 2005 2006 2007 2008 2009 2010 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: M5 Chassis Code: E60 Generation: Fourth Generation Codes Engine Code Primary: S85B50 👋 Introduction Market Position Segment: Ultra-high-performance executive sedan. Usp: The ultimate...
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BMW M5 2005 2006 2007 2008 2009 2010 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
M5
Chassis Code:
E60
Generation:
Fourth Generation
Codes
Engine Code Primary:
S85B50
👋 Introduction
Market Position
Segment:
Ultra-high-performance executive sedan.
Usp:
The ultimate driving machine, blending luxury with supercar-level performance.
Competitive Analysis
Key Competitors:
Mercedes-Benz E63 AMG, Audi RS6, Porsche Panamera Turbo (later models).
Key Features
Performance Focus:
Emphasis on the powerful S85 V10 engine and advanced SMG transmission.
User Base:
Targeted at driving enthusiasts and those seeking top-tier performance in a luxury sedan.
Manual Format Benefit:
Instant download provides immediate access to critical repair information, saving time and shipping costs.
📋 Manual Details
Coverage Areas
Covered Years:
2005, 2006, 2007, 2008, 2009, 2010
Page Count
Total Pages:
1662
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
File Format:
PDF
File Format
Compatibility:
Compatible with Windows, Mac, and Linux operating systems.
Requirements
Software Requirement:
Adobe Reader or compatible PDF viewer required.
📖 Manual Coverage
Systems Covered
Engine:
Complete overhaul, diagnostics, fuel system, ignition system, lubrication, cooling, exhaust, emissions control, ECU mapping.
Transmission:
SMG (Sequential Manual Gearbox) repair, clutch, hydraulics, electronic control, lubrication.
Drivetrain:
Differential, driveshafts, axle components, wheel bearings.
Suspension:
Front and rear suspension components, shock absorbers, springs, control arms, bushings, alignment specifications.
Brakes:
Front and rear brake systems, caliper replacement, rotor resurfacing/replacement, brake fluid flush, ABS diagnostics.
Steering:
Power steering system, steering rack, tie rods, alignment.
Electrical System:
Wiring diagrams, fuse box locations, component testing, battery, alternator, starter, lighting, ECUs.
Body And Chassis:
Body panel removal and installation, door mechanisms, interior trim, glass, structural components.
Climate Control:
HVAC system diagnostics, refrigerant, blower motor, control modules.
Infotainment And Navigation:
iDrive system, audio components, navigation unit diagnostics and repair.
Safety Systems:
Airbag system, ABS, DSC, traction control, and related sensors.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plug replacement, fluid checks and top-offs.
Troubleshooting:
Diagnostic flowcharts, common fault diagnosis, error code explanations.
Repair And Rebuild:
Step-by-step instructions for component disassembly, assembly, and overhaul.
Installation And Removal:
Detailed guidance for removing and installing major and minor components.
Adjustments:
Critical adjustments for engine, transmission, suspension, and brakes.
Special Tool Usage:
Identification and usage instructions for specialized BMW service tools.
Recalibration:
Procedures for recalibrating various electronic modules and sensors after repair or replacement.
Preventative Maintenance:
Guidance on preventative maintenance to maximize vehicle longevity and reliability.
Technical Depth
Depth:
Comprehensive bumper-to-bumper coverage, including detailed internal component repair and calibration.
Diagnostics:
Detailed diagnostic procedures, including fault code interpretation and live data analysis.
Wiring Diagrams:
Comprehensive, component-specific wiring diagrams for all major electrical systems.
📊 Manual Specifications
File Format
Quality:
High-resolution PDF, enabling clear viewing of text and diagrams.
Searchability:
Likely searchable text within the PDF, allowing for quick location of specific information.
Print Quality
Printability:
Fully printable, allowing users to create physical copies of specific sections or the entire manual.
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Naturally Aspirated V10
Displacement:
4999 cc (5.0 Liters)
Performance
Horsepower:
500 hp @ 7750 rpm
Torque:
383 lb-ft (520 Nm) @ 6100 rpm
Fuel System
Injection Type:
Electronic Fuel Injection (EFI) with individual throttle bodies.
Engine Features
Redline:
8000 rpm
Valvetrain:
DOHC, 4 valves per cylinder
🔧 Transmission
Standard
Type:
7-speed SMG III (Sequential Manual Gearbox)
Features
Shift Modes:
Multiple shift modes with adjustable responsiveness.
Clutch Type:
Single dry clutch, electronically controlled.
📐 Dimensions
Exterior
Length:
4846 mm (190.8 in)
Width:
1846 mm (72.7 in)
Height:
1469 mm (57.8 in)
Weights
Curb Weight:
Approx. 1880 kg (4145 lbs)
🛡️ Safety Features
Ratings
Crash Test Data:
Refer to NHTSA and IIHS for specific vehicle year ratings; generally strong safety performance for the era.
Active Features
Stability Control:
Dynamic Stability Control (DSC)
Traction Control:
M Dynamic Mode (MDM)
Passive Features
Airbags:
Front, side, and head airbags.
💡 Technology Features
Infotainment
System:
BMW iDrive infotainment system, with navigation, radio, CD, and optional enhanced features.
Driver Assistance
Features:
Parking sensors (PDC), optional adaptive headlights, cruise control.
Connectivity
Integration:
Bluetooth connectivity for phone integration, USB auxiliary input.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000 - 15,000 miles or as indicated by the vehicle's condition-based service system.
Spark Plug Replacement:
Recommended around 60,000 miles, specific plugs like NGK SIFR5A11 often used.
Fluid Specifications
Engine Oil Type:
BMW Longlife-01 (LL-01) or LL-04 compliant synthetic oil, typically 5W-30 or 0W-40 depending on climate. Check manual for exact spec.
Transmission Fluid:
Specific SMG fluid, often Pentosin CHF 11S or equivalent. Requires careful adherence to BMW specifications.
Brake Fluid:
DOT 4 or DOT 4 PLUS brake fluid.
Known Issues
Rod Bearings:
Potential for premature wear in connecting rod bearings, especially if maintenance is neglected or driving style is aggressive.
Smg Pump:
SMG hydraulic pump can be a failure point, leading to shifting issues.
Throttle Actuators:
Individual throttle body actuators can fail, causing engine performance issues.
S85 Maintenance:
The V10 engine requires meticulous maintenance due to its high-revving nature and complexity.
📚 Vehicle History
Brand Heritage
Bmw M Division:
BMW M GmbH is renowned for creating high-performance variants of BMW's standard production vehicles.
Model Evolution
E60 M5 Introduction:
Introduced in 2005, this generation marked a significant departure with its V10 engine and SMG transmission.
S85 Engine:
Derived from BMW's F1 engine technology, it was a high-revving, naturally aspirated masterpiece.
Production
Production Period:
2005-2010
🏆 Awards & Recognition
Recognitions
Engine Of The Year:
The S85 V10 engine won multiple 'International Engine of the Year' awards in its displacement category.
Performance Acclaim:
Widely acclaimed by automotive journalists for its exhilarating performance and unique engine character.
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